KTK_Store.cs 28.4 KB
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using log4net;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Diagnostics;
using System.Drawing;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;

namespace OnlineStore.DeviceLibrary
{
    public abstract class KTK_Store
    {

        public LineRunStatus runStatus = LineRunStatus.Wait;


        public string WarnMsg = "";
        public DeviceConfig baseConfig = null;
        public string Name { get; set; }
        public int DeviceID { get; set; }

        protected System.Timers.Timer mainTimer;
        protected Thread mainThread;
        protected bool loop;
        protected bool pause = false;
        protected int threadInterval = 300;
        private bool isInit = false;
        /// <summary>
        /// 使用timer定时器
        /// </summary>
        protected bool useTimer = ConfigHelper.Config.Get("Device_MainThreadUseTimer", true);
        public bool IsMainStarted
        {
            get
            {
                if (useTimer)
                {
                    return mainTimer.Enabled;
                }
                else
                {
                    return !pause;
                }
            }
        }
        //public bool mainTimerStart { get => mainTimer.Enabled; }

        /// <summary>
        /// 托盘检测信号需要持续时间
        /// </summary>
        protected static int TrayWaitTime = 600;
        public KTK_Store()
        {
        }
        ~KTK_Store()
        {
            if (useTimer)
            {

            }
            else
            {
                loop = false;
            }
        }
        /// <summary>
        /// 主进程启动
        /// </summary>
        public void mainStart()
        {
            if (useTimer)
            {
                if (mainTimer != null)
                {
                    mainTimer.Start();
                }
            }
            else
            {
                // pause = false;
            }
        }
        public void SetInterval(int interval = 300)
        {
            if (useTimer)
            {
                if (mainTimer != null)
                {
                    mainTimer.Interval = interval;
                }
            }
            else
            {
                threadInterval = interval;
            }
        }
        /// <summary>
        /// 主进程停止
        /// </summary>
        public void mainStop()
        {
            if (useTimer)
            {
                mainTimer?.Stop();
            }
            else
            {
                //pause = true;
            }
        }
        /// <summary>
        /// 开始运行的时间
        /// </summary>
        public DateTime StartTime { get; set; }

        /// <summary>
        /// 最后一次气压检测变为0的时间
        /// </summary>
        public DateTime lastAirCloseTime = DateTime.Now;
        /// <summary>
        /// 是否在急停中
        /// </summary>
        public bool isInSuddenDown = false;
        /// <summary>
        /// 是否没有检测到气压
        /// </summary>
        public bool isNoAirCheck = false;

        public LineAlarmType alarmType = LineAlarmType.None;

        public AlarmInfo alarmInfo = new AlarmInfo();

        /// <summary>
        /// 记录上一次的部分IO状态,主要是急停,气压检测信号,复位信号,用来判断是否io发生改变
        /// </summary>
        public Dictionary<string, IO_VALUE> DILastValueMap = new Dictionary<string, IO_VALUE>();

        public object lastDiListLock = "";
        public void addLastDI(string type, IO_VALUE value)
        {
            try
            {
                lock (lastDiListLock)
                {
                    if (DILastValueMap.ContainsKey(type))
                    {
                        DILastValueMap.Remove(type);
                    }
                    DILastValueMap.Add(type, value);
                }
            }
            catch (Exception ex)
            {
                LogUtil.info(ex.ToString());
            }
        }

        /// <summary>
        /// 运动处理
        /// </summary> 
        protected bool isInPro = false;

        protected virtual void BusyMoveProcess()
        {
            isInPro = true;
            try
            {
                switch (MoveInfo.MoveType)
                {
                    case LineMoveType.InStore:
                        InStoreProcess();
                        isInPro = false;
                        break;
                    case LineMoveType.OutStore:
                        OutStoreProcess();
                        isInPro = false;
                        break;
                    case LineMoveType.RHome:
                        ResetProcess();
                        isInPro = false;
                        break;
                    case LineMoveType.Reset:
                        ResetProcess();
                        isInPro = false;
                        break;
                    default: break;
                }
            }
            catch (Exception ex)
            {
                LogUtil.error("BusyMoveProcess出错:", ex);
            }
            isInPro = false;
        }
        protected void SaveAlarmInfo(LineAlarmType alarmType, string alarmDetial, string alarmMsg, LineMoveType storeMoveType)
        {
            alarmMsg = alarmMsg.Replace(Name, "");
            int inoutStatus = 0;
            if (storeMoveType.Equals(LineMoveType.InStore))
            {
                inoutStatus = 1;
            }
            else if (storeMoveType.Equals(LineMoveType.InStore))
            {
                inoutStatus = 2;
            }
            int aType = 0;
            switch (alarmType)
            {
                case LineAlarmType.AxisMoveError:
                    aType = 2;
                    break;
                case LineAlarmType.AxisAlarm:
                    aType = 2;
                    break;
                case LineAlarmType.SuddenStop:
                    aType = 1;
                    alarmDetial = "1";
                    break;
                case LineAlarmType.NoAirCheck:
                    aType = 1;
                    alarmDetial = "2";
                    break;
                case LineAlarmType.IoSingleTimeOut:
                    aType = 3;
                    break;

                default: break;
            }
            alarmInfo = new AlarmInfo(DeviceID, aType, alarmDetial, alarmMsg, inoutStatus);
        }

        /// <summary>
        /// 没有严重的报警
        /// </summary>
        /// <returns></returns>
        internal bool NoErrorAlarm()
        {
            if (isInSuddenDown || isNoAirCheck)
            {
                return false;
            }
            if (alarmType > LineAlarmType.IoSingleTimeOut)
            {
                return false;
            }
            return true;
        }
        internal bool NoAlarm()
        {
            if (isInSuddenDown || isNoAirCheck)
            {
                return false;
            }
            if (alarmType.Equals(LineAlarmType.None))
            {
                return true;
            }
            return false;
        }
        public abstract bool StartRun(bool isDebug = false);

        public abstract void StopRun();

        public abstract void Alarm(LineAlarmType alarmType);

        public abstract bool Reset();

        internal abstract void StopMove(string stopDes = "");

        protected abstract void ResetProcess();

        protected virtual void Init()
        {
            if (!isInit)
            {
                if (useTimer)
                {
                    mainTimer = new System.Timers.Timer();
                    mainTimer.Enabled = false;
                    mainTimer.Interval = 300;
                    mainTimer.Elapsed += mainTimer_Elapsed;
                    mainTimer.AutoReset = true;
                }
                else
                {
                    mainThread = new Thread(mainThread_Handle);
                    mainThread.IsBackground = true;
                    threadInterval = 300;
                    loop = true;
                    GC.KeepAlive(mainThread);
                    mainThread.Start();
                }
                isInit = true;
            }
        }

        public LineMoveInfo MoveInfo = null;
        string threadInfo = "";
        void mainThread_Handle()
        {
            while (loop)
            {
                if (pause)
                {
                    Thread.Sleep(1000);
                }
                else
                {
                    mainThread_Process();
                    Thread.Sleep(threadInterval);
                    try
                    {
                        string curStr = $"{Name}-{DeviceID}:Thread ID: {Thread.CurrentThread.ManagedThreadId}";
                        if (!curStr.Equals(threadInfo))
                        {
                            threadInfo = curStr;
                            LogUtil.LOGGER.Info(curStr);
                        }
                    }
                    finally { }

                }
            }
        }
        protected abstract void mainThread_Process();
        void mainTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
        {
            mainThread_Process();
        }

        #region 出库
        /// <summary>
        /// 开始出库运动
        /// </summary> 
        public abstract bool StartOutStoreMove(InOutParam param);
        protected abstract void OutStoreProcess();
        #endregion

        #region 入库
        /// <summary>
        /// 开始入库移动移动
        /// </summary> 
        public abstract bool StartInStoreMove(InOutParam param);
        protected abstract void InStoreProcess();
        #endregion

        //public void SetWarnMsg(string msg = "")
        //{
        //    if (String.IsNullOrEmpty(msg).Equals(false))
        //    {
        //        if (!msg.StartsWith(Name))
        //        {
        //            msg = Name + msg;
        //        }
        //        if (WarnMsg.Equals(msg))
        //        {
        //            if (msg.StartsWith(Name))
        //            {
        //                LogUtil.error(msg, 801);
        //            }
        //            else
        //            {
        //                LogUtil.error(Name + msg, 801);
        //            }
        //        }
        //        else
        //        {
        //            if (msg.StartsWith(Name))
        //            {
        //                LogUtil.error(msg);
        //            }
        //            else
        //            {
        //                LogUtil.error(Name + msg);
        //            }
        //        }
        //    }

        //    WarnMsg = msg;
        //}
        public string GetRunStr()
        {
            string sta = "运行中";
            string aa = "";
            switch (runStatus)
            {
                case LineRunStatus.Busy:
                    sta = "忙碌";
                    break;
                case LineRunStatus.HomeMoving:
                    sta = "原点返回";
                    break;
                case LineRunStatus.Reset:
                    sta = "重置";
                    break;
                case LineRunStatus.Runing:
                    sta = "运行中";
                    break;
                case LineRunStatus.Wait:
                    sta = "等待启动";
                    break;
            }
            if (runStatus > LineRunStatus.Wait)
            {
                if (isInSuddenDown)
                {
                    aa = "急停中";
                }
                else if (isNoAirCheck)
                {
                    aa = "无气压信号";
                }
            }

            if (!aa.Equals(""))
            {
                return sta + "_" + aa;
            }
            else
            {
                return sta;
            }
        }
        public static string GetRunStr(LineRunStatus runs, LineStatus ls = LineStatus.None)
        {
            string sta = "运行中";
            string aa = "";
            switch (runs)
            {
                case LineRunStatus.Busy:
                    sta = "忙碌";
                    break;
                case LineRunStatus.HomeMoving:
                    sta = "原点返回";
                    break;
                case LineRunStatus.Reset:
                    sta = "重置";
                    break;
                case LineRunStatus.Runing:
                    sta = "运行中";
                    break;
                case LineRunStatus.Wait:
                    sta = "等待启动";
                    break;
            }
            if (runs > LineRunStatus.Wait && ls > LineStatus.None)
            {
                //"0":"急停中",   "1":"设备联机",   "2":"故障中", "3":"入库执行中",  "4":"出库执行中",   5":"料盘入仓位完成",   "6":"料盘出仓位完成",  7":"设备调试中",
                switch (ls)
                {
                    case LineStatus.Debugging:
                        aa = "设备调试中";
                        break;
                    //case LineStatus.InStoreEnd:
                    //    aa = "料盘入仓位完成";
                    //    break;
                    case LineStatus.InStoreExecute:
                        aa = "入库执行中";
                        break;
                    case LineStatus.InTrouble:
                        aa = "故障中";
                        break;
                    //case LineStatus.OutStoreBoxEnd:
                    //    aa = "料盘出仓位完成";
                    //    break;
                    case LineStatus.OutStoreExecute:
                        aa = "出库执行中";
                        break;
                    case LineStatus.StoreOnline:
                        aa = "设备联机";
                        break;
                    case LineStatus.SuddenStop:
                        aa = "急停中";
                        break;
                        //case LineStatus.OutMoveExecute:
                        //    aa = "出库完成";
                        //    break;
                        //case LineStatus.InStoreFaild:
                        //    aa = "入库失败(" + WarnMsg + ")";
                        //    break;
                        //case LineStatus.OutStoreFaild:
                        //    aa = "出库失败(" + WarnMsg + ")";
                        //    break;
                }
            }

            if (!aa.Equals(""))
            {
                return sta + "_" + aa;
            }
            else
            {
                return sta;
            }
        }
        public bool CylinderIsOk(string IoLowType, string IoHighType)
        {

            if (!baseConfig.DIList.ContainsKey(IoLowType) || (!baseConfig.DIList.ContainsKey(IoHighType)))
            {
                return true;
            }

            if (IOManager.DIValue(IoLowType, DeviceID).Equals(IO_VALUE.LOW) && IOManager.DIValue(IoHighType, DeviceID).Equals(IO_VALUE.HIGH))
            {
                return true;
            }
            return false;
        }
        public void CylinderMove(LineMoveInfo moveInfo, string IoLowType, string IoHighType, bool isCheckMove = false)
        {
            try
            {
                if (baseConfig.DType.Equals(DeviceType.HYEquip))
                {
                    //需要判断是否包含此DO
                }
                if (baseConfig.DType.Equals(DeviceType.FeedingEquip))
                {
                    if (!baseConfig.DOList.ContainsKey(IoLowType))
                    {
                        return;
                    }
                    if (!baseConfig.DOList.ContainsKey(IoHighType))
                    {
                        return;
                    }
                }
                if (moveInfo != null)
                {


                    if (IoHighType.Equals(IO_Type.ClampCylinder_Work) || IoHighType.Equals(IO_Type.ClampCylinder_Relax) ||
                        IoHighType.Equals(IO_Type.UpDownCylinder_Down) || IoHighType.Equals(IO_Type.UpDownCylinder_Up) ||
                        IoHighType.Equals(IO_Type.BeforeAfterCylinder_After) || IoHighType.Equals(IO_Type.BeforeAfterCylinder_Before)
                        )
                    {
                        moveInfo.WaitList.Add(WaitResultInfo.WaitTime(300));
                    }
                    //如果是进仓门口 夹紧
                    if (baseConfig.DType.Equals(DeviceType.FeedingEquip) && (IoHighType.Equals(IO_Type.SL_ClampCylinder_Work)))
                    {
                        //夹爪夹紧
                        moveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoLowType, IO_VALUE.LOW));

                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoHighType, IO_VALUE.HIGH));
                    }
                    else if (baseConfig.DType.Equals(DeviceType.FeedingEquip) && (IoHighType.Equals(IO_Type.SL_ClampCylinder_Relax)))
                    {
                        //夹爪放松
                        moveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoHighType, IO_VALUE.HIGH));

                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoLowType, IO_VALUE.LOW));
                    }
                    else if (baseConfig.DType.Equals(DeviceType.MoveEquip) && (IoHighType.Equals(IO_Type.ClampCylinder_Relax)))
                    {
                        //夹爪放松
                        moveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoHighType, IO_VALUE.HIGH));

                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoLowType, IO_VALUE.LOW));
                    }
                    else if (baseConfig.DType.Equals(DeviceType.MoveEquip) && (IoHighType.Equals(IO_Type.ClampCylinder_Work)))
                    {
                        //夹爪夹紧
                        moveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoLowType, IO_VALUE.LOW));

                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoHighType, IO_VALUE.HIGH));
                    }
                    else if (baseConfig.DType.Equals(DeviceType.HYEquip) && (IoHighType.Equals(IO_Type.HY_ClampCylinder_Relax)))
                    {
                        //夹爪放松
                        moveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoHighType, IO_VALUE.HIGH));

                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoLowType, IO_VALUE.LOW));
                    }
                    else if (baseConfig.DType.Equals(DeviceType.HYEquip) && (IoHighType.Equals(IO_Type.HY_ClampCylinder_Work)))
                    {
                        //夹爪夹紧
                        moveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoLowType, IO_VALUE.LOW));

                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoHighType, IO_VALUE.HIGH));
                    }
                    else
                    {
                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoLowType, IO_VALUE.LOW));
                        moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoHighType, IO_VALUE.HIGH));
                    }

                }
                if (isCheckMove)
                {
                    CheckAndMove(IoLowType, IO_VALUE.LOW);
                    CheckAndMove(IoHighType, IO_VALUE.HIGH);
                }
                else
                {
                    IOMove(IoLowType, IO_VALUE.LOW);
                    IOMove(IoHighType, IO_VALUE.HIGH);
                }
            }
            catch (Exception ex)
            {
                LogUtil.error(Name + "CylinderMove [" + moveInfo.Name + "] [" + IoLowType + "] [" + IoHighType + "] [" + isCheckMove + "] 出错:" + ex.ToString());
            }

        }
        public void CheckAndMove(string IoType, IO_VALUE value)
        {
            if (!IOValue(IoType).Equals(value))
            {
                IOMove(IoType, value);
            }
        }
        public void IOMove(string IoType, IO_VALUE value, int msTime = 0)
        {
            if (msTime <= 0)
            {
                IOManager.IOMove(IoType, value, baseConfig.Id);
            }
            else
            {
                Task.Factory.StartNew(delegate
                {
                    IOManager.IOMove(IoType, value, baseConfig.Id);
                    Thread.Sleep(msTime);
                    IO_VALUE tValue = value.Equals(IO_VALUE.HIGH) ? IO_VALUE.LOW : IO_VALUE.HIGH;
                    if (IOValue(IoType).Equals(tValue).Equals(false))
                    {
                        if (IoType.Equals(IO_Type.StopDown1).Equals(false))
                        //if (IoType.Equals(IO_Type.StopDown1).Equals(false)&&IoType.Equals(IO_Type.SW_StopDown).Equals(false))
                        {
                            LogUtil.debug(Name + "定时回写IO:  [" + IoType + "]=[" + value + "],[" + baseConfig.Id + "],msTime=" + msTime);
                        }
                    }
                    IOManager.IOMove(IoType, tValue, baseConfig.Id);
                });
            }
        }
        public IO_VALUE IOValue(string IoType)
        {
            return IOManager.IOValue(IoType, baseConfig.Id);
        }
        public void DebugInfo(string logInfo)
        {
            LogUtil.debug(Name + logInfo);
        }
        public void LogInfo(string logInfo)
        {
            LogUtil.info(Name + logInfo);
        }
        /// <summary>
        /// 阻塞等待IO信号,等到返回true,未等到返回false
        /// </summary>c
        protected bool WaitIo(string ioType, IO_VALUE value, int timeOut, string errName = "")
        {
            try
            {
                return WaitUtil.Wait(timeOut, delegate ()
                {
                    return value.Equals(IOValue(ioType));
                }, errName);
            }
            catch (Exception ex)
            {
                LogUtil.error(Name + "等待" + ioType + "=" + value + "超时:" + ex.ToString());
                return false;
            }
        }
        protected static bool CheckStopWatch(Stopwatch watch, int targetMs, bool isStop = true)
        {
            if (!watch.IsRunning)
            {
                watch.Restart();
                return false;
            }
            else if (watch.ElapsedMilliseconds >= targetMs)
            {
                if (isStop)
                {
                    watch.Stop();
                }
                return true;
            }
            return false;
        }
        private WarnParam warnParam = new WarnParam();
        /// <summary>
        /// 设置报警消息,报警类型,清除报警时记录日志
        /// </summary>
        /// <param name="msg"></param>
        /// <param name="logtype"></param>
        /// <param name="logseconds"></param>
        public void SetWarnMsg(string msg = "", string alarmType = "", LineMoveInfo moveInfo = null, int logseconds = 10)
        {
            try
            {
                int logtype = 801;
                if (moveInfo != null)
                {
                    logtype = DeviceID * 10000 + (int)moveInfo.MoveStep;
                }
                if (String.IsNullOrEmpty(msg).Equals(false))
                {
                    if (WarnMsg.Equals(msg) || warnParam.AlarmType.Equals(alarmType))
                    {
                        if (msg.StartsWith(Name))
                        {
                            LogUtil.error(msg, logtype, logseconds);
                        }
                        else
                        {
                            LogUtil.error(Name + msg, logtype, logseconds);
                        }
                    }
                    else
                    {
                        if (msg.StartsWith(Name))
                        {
                            LogUtil.error(msg);
                        }
                        else
                        {
                            LogUtil.error(Name + msg);
                        }
                    }

                }

                if (!warnParam.AlarmType.Equals(alarmType))
                {
                    //报警类型不一致,若之前不是空,记录日志
                    if (!String.IsNullOrEmpty(warnParam.AlarmType))
                    {
                        RunLogUtil.ErrorLog(new ErrorLog(Name, warnParam.AlarmType, WarnMsg, warnParam.StartTime, DateTime.Now, warnParam.OperteType, warnParam.PosId, warnParam.Barcode));
                    }
                    //更新开始时间
                    warnParam.StartTime = DateTime.Now;
                    if (moveInfo != null)
                    {
                        warnParam.PosId = moveInfo.MoveParam?.PosId;
                        warnParam.Barcode = moveInfo.MoveParam?.WareCode;
                        warnParam.OperteType = moveInfo.GetMoveType();
                    }
                    else
                    {
                        warnParam.PosId = "";
                        warnParam.Barcode = "";
                        warnParam.OperteType = "";
                    }
                }
            }
            catch (Exception ex)
            {
                LogUtil.error("SetWarnMsg Error: " + ex.ToString());
            }
            WarnMsg = msg;
            warnParam.AlarmType = alarmType;
        }
        protected void MoveTimeoutAlarm(LineMoveInfo move, string alarmType)
        {
            try
            {
                SetWarnMsg(move.Name + "[" + move.GetMoveType() + "][" + move.SLog + "] " + alarmType + " [" + FormUtil.GetSpanStr(move.StepSpan()) + "]", alarmType, move);
                Alarm(LineAlarmType.IoSingleTimeOut);
            }
            catch (Exception ex)
            {

            }
        }
        protected void ClearTimeoutAlarm(string msg)
        {
            if (isInSuddenDown || isNoAirCheck)
            {
                return;
            }
            if (WarnMsg.Contains(msg) && alarmType.Equals(LineAlarmType.IoSingleTimeOut))
            {
                LogUtil.info(Name + "清理信号超时报警【" + WarnMsg + "】 ");
                alarmType = LineAlarmType.None;
                SetWarnMsg("");
            }
        }

        protected void ClearStepAlarm(string stepDes)
        {
            if (isInSuddenDown || isNoAirCheck)
            {
                return;
            }
            if (String.IsNullOrEmpty(WarnMsg).Equals(false) && String.IsNullOrEmpty(warnParam.AlarmType).Equals(false))

            {
                if (alarmType.Equals(LineAlarmType.IoSingleTimeOut))
                {
                    string alarmTypeStr = stepDes + "_超时报警";
                    if (warnParam.AlarmType.Equals(alarmTypeStr))
                    {
                        LogUtil.info(Name + $"步骤{stepDes}结束,清理【{WarnMsg}】 ");
                        alarmType = LineAlarmType.None;
                        SetWarnMsg("");
                    }
                }
                else if (alarmType.Equals(LineAlarmType.AxisMoveError))
                {
                    string alarmTypeStr = stepDes + "_轴运动报警";
                    if (warnParam.AlarmType.Equals(alarmTypeStr))
                    {
                        LogUtil.info(Name + $"步骤{stepDes}结束,清理【{WarnMsg}】 ");
                        alarmType = LineAlarmType.None;
                        SetWarnMsg("");
                    }
                }

            }
        }



    }
    public class WarnParam
    {
        public WarnParam()
        {
        }
        public WarnParam(string alarmType, DateTime startTime, string operType, string posId, string barcode)
        {
            this.AlarmType = alarmType;
            this.StartTime = startTime;
            this.OperteType = operType;
            this.PosId = posId;
            this.Barcode = barcode;
        }

        public string AlarmType = "";
        public DateTime StartTime = DateTime.Now;
        public string OperteType = "";
        public string PosId = "";
        public string Barcode = "";
    }
}