HY_OutLine.cs
16.4 KB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Diagnostics;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
public class HY_OutLine : HYEquipBase
{
public HY_OutLine(string cid, HYEquip_Config config) : base(cid, config)
{
Name = (" "+config.LineName+"HY" + (DeviceID % 100).ToString().PadLeft(2, '0') + " ").ToUpper();
MoveInfo.Name = Name;
SecondMoveInfo.Name = Name;
}
public override bool StartRun(bool isDebug = false)
{
if (CanStartRun().Equals(false))
{
return false;
}
//mainTimer.Enabled = false;
mainStop();
MoveInfo.EndMove();
runStatus = LineRunStatus.HomeMoving;
MoveInfo.NewMove(LineMoveType.RHome);
StartReset();
if (isDebug)
{
//mainTimer.Enabled = true;
mainStart();
}
return true;
}
public override bool Reset()
{
StopMove();
runStatus = LineRunStatus.Reset;
MoveInfo.NewMove(LineMoveType.Reset);
StartReset();
return true;
}
private void StartReset()
{
ResetClearData();
SecondMoveInfo.EndMove();
MoveInfo.NextMoveStep(LineMoveStep.HY_R_01StopMove);
LogInfo("开始" + MoveInfo.MoveType + ": 线体停止,顶升下降,阻挡上升 ");
LineStop(MoveInfo);
IOMove(IO_Type.HY_ShortL_StopDown, IO_VALUE.LOW);
IOMove(IO_Type.HY_LongL_StopDown, IO_VALUE.LOW);
CylinderMove(null, IO_Type.HY_TopCylinder_Up, IO_Type.HY_TopCylinder_Down);
isInPro = false;
}
protected override void ResetProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (!MoveInfo.IsInWait)
{
if (MoveInfo.IsStep(LineMoveStep.HY_R_01StopMove))
{
LogInfo(MoveInfo.MoveType + " 完成!");
runStatus = LineRunStatus.Runing;
MoveInfo.EndMove();
}
}
}
internal override void StopMove(string stopDes = "")
{
MoveInfo.EndMove();
SecondMoveInfo.EndMove();
LogInfo("停止运动:关闭所有DO ");
CloseAllDO();
//LineStop();
//IOMove(IO_Type.HY_ShortL_StopDown, IO_VALUE.LOW);
//IOMove(IO_Type.HY_LongL_StopDown, IO_VALUE.LOW);
//CylinderMove(null, IO_Type.HY_TopCylinder_Up, IO_Type.HY_TopCylinder_Down);
}
public override void StopRun()
{
//if (mainTimer != null)
//{
// mainTimer.Enabled = false;
//}
mainStop();
StopMove();
runStatus = LineRunStatus.Wait;
}
protected override void BaseTimerProcess()
{
if (isInSuddenDown || isNoAirCheck)
{
return;
}
IOTimeOutProcess();
//判断流水线打开了才可以运行
if ((!MoveStop))
{
if (MoveInfo.MoveType.Equals(LineMoveType.None))
{
if (LineManager.Line.OutHyCanProLine() && LineManager.Line.HYProcessNewTray())
{
CheckFixture();
}
}
else
{
if (IOValue(IO_Type.HY_TrayCheck).Equals(IO_VALUE.HIGH))
{
trayCheck2LowWait.Stop();
}
else
{
CheckStopWatch(trayCheck2LowWait, 30000, false);
}
if (MoveInfo.MoveType.Equals(LineMoveType.RHome) || MoveInfo.MoveType.Equals(LineMoveType.Reset))
{
ResetProcess();
}
else
{
FixtureProcess();
}
}
}
}
private Stopwatch trayCheckWait = new Stopwatch();//检测到托盘的时间
private Stopwatch trayCheck2LowWait = new Stopwatch();//上一个托盘离开的时间
private object lockObj = "";
private void CheckFixture()
{
if (Monitor.TryEnter(lockObj, TrayManager.mTimeOut))
{
try
{
if (MoveInfo.MoveType.Equals(LineMoveType.None).Equals(false))
{
LogUtil.error(Name + " CheckFixture " + " 不在空闲中,直接返回 ");
return;
}
if (MoveInfo.MoveType.Equals(LineMoveType.None) && IOValue(IO_Type.HY_OL_Full_Check).Equals(IO_VALUE.LOW))
{
if (IOValue(IO_Type.HY_TrayCheck).Equals(IO_VALUE.HIGH))
{
if (!CylinderIsOk(IO_Type.HY_TopCylinder_Up, IO_Type.HY_TopCylinder_Down))
{
CylinderMove(null, IO_Type.HY_TopCylinder_Up, IO_Type.HY_TopCylinder_Down);
}
}
else
{
if (Config.DIList.ContainsKey(IO_Type.HY_LongL_StopCheck) && IOValue(IO_Type.HY_LongL_StopCheck).Equals(IO_VALUE.HIGH))
{
bool check2IsOk = CheckStopWatch(trayCheck2LowWait, TrayWaitTime, false);
if (CheckStopWatch(trayCheckWait, TrayWaitTime, false) && check2IsOk)
{
//托盘在前阻挡处
trayCheckWait.Stop();
trayCheck2LowWait.Stop();
MoveInfo.NewMove(LineMoveType.Fixture);
MoveInfo.NextMoveStep(LineMoveStep.OHY01_LongLCheck);
LogInfo(" 出料线横移(长线):" + MoveInfo.SLog + ",长线阻挡检测到托盘");
ClearTrayRFID();
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_LongL_StopCheck, IO_VALUE.HIGH));
}
}
else if (Config.DIList.ContainsKey(IO_Type.HY_ShortL_StopCheck) && IOValue(IO_Type.HY_ShortL_StopCheck).Equals(IO_VALUE.HIGH))
{
bool check2IsOk = CheckStopWatch(trayCheck2LowWait, TrayWaitTime, false);
if (CheckStopWatch(trayCheckWait, TrayWaitTime, false) && check2IsOk)
{
//托盘在前阻挡处
trayCheckWait.Stop();
trayCheck2LowWait.Stop();
MoveInfo.NewMove(LineMoveType.Fixture);
MoveInfo.NextMoveStep(LineMoveStep.OHY11_ShortLCheck);
LogInfo(" 出料线横移(长线):" + MoveInfo.SLog + ",短线阻挡检测到托盘");
ClearTrayRFID();
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_ShortL_StopCheck, IO_VALUE.HIGH));
}
}
else
{
bool check2IsOk = CheckStopWatch(trayCheck2LowWait, TrayWaitTime, false);
trayCheckWait.Stop();
}
}
}
}
catch (Exception ex)
{
LogUtil.error(Name + " CheckFixture " + " 出错:" + ex.ToString());
}
finally
{
Monitor.Exit(lockObj);
}
}
else
{
LogUtil.error(Name + " CheckFixture " + "失败,未得到锁");
}
}
protected override void FixtureProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait(MoveInfo);
}
if (MoveInfo.IsInWait)
{
return;
}
#region 托盘检测处理
#region 长线阻挡放行
if (MoveInfo.IsStep(LineMoveStep.OHY01_LongLCheck))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY02_TopDown);
IOMove(IO_Type.HY_ShortL_StopDown, IO_VALUE.LOW);
CheckLog("出料线横移(长线)" + MoveInfo.SLog + " 顶升气缸下降");
CylinderMove(MoveInfo, IO_Type.HY_TopCylinder_Up, IO_Type.HY_TopCylinder_Down);
}
else if (MoveInfo.IsStep(LineMoveStep.OHY02_TopDown))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY03_LongLStopDown);
CheckLog("出料线横移(长线)" + MoveInfo.SLog + " 长线体阻挡下降");
IOMove(IO_Type.HY_LongL_StopDown, IO_VALUE.HIGH);
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_LongL_StopDown, IO_VALUE.HIGH));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_LongL_StopCheck, IO_VALUE.LOW));
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(300));
}
else if (MoveInfo.IsStep(LineMoveStep.OHY03_LongLStopDown))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY04_WaitTray);
IOMove(IO_Type.HY_LongL_StopDown, IO_VALUE.LOW);
CheckLog("出料线横移(长线)" + MoveInfo.SLog + " 等待托盘检测信号");
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_LongL_StopDown, IO_VALUE.LOW));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_TrayCheck, IO_VALUE.HIGH));
}
else if (MoveInfo.IsStep(LineMoveStep.OHY04_WaitTray))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY05_TrayCheck);
CheckLog("出料线横移(长线)" + MoveInfo.SLog + " 再次等待托盘检测信号500ms");
IOMove(IO_Type.HY_LongL_StopDown, IO_VALUE.LOW);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
}
else if (MoveInfo.IsStep(LineMoveStep.OHY05_TrayCheck))
{
if(IOValue(IO_Type.HY_TrayCheck).Equals(IO_VALUE.HIGH))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY21_WaitTrayLeave);
CheckLog("出料线横移(长线)" + MoveInfo.SLog + " 等待托盘离开");
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_TrayCheck, IO_VALUE.LOW));
}
else if (MoveInfo.IsTimeOut())
{
LogInfo("出料线横移(长线)" + MoveInfo.SLog + " 60秒超时,自动复位");
MoveInfo.EndMove();
Reset();
}
else if(MoveInfo.IsTimeOut(15))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY05_TrayCheck);
LogInfo("出料线横移(长线)" + MoveInfo.SLog + " 15秒超时,长线体阻挡下降1200");
IOMove(IO_Type.HY_LongL_StopDown, IO_VALUE.HIGH,1200);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
}
}
#endregion
#region 短线阻挡放行
else if (MoveInfo.IsStep(LineMoveStep.OHY11_ShortLCheck))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY12_TopUp);
IOMove(IO_Type.HY_LongL_StopDown, IO_VALUE.LOW);
CheckLog("出料线横移(短线)" + MoveInfo.SLog + " 顶升气缸上升");
CylinderMove(MoveInfo, IO_Type.HY_TopCylinder_Down, IO_Type.HY_TopCylinder_Up);
}
else if (MoveInfo.IsStep(LineMoveStep.OHY12_TopUp))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY13_ShortLStopDown);
CheckLog("出料线横移(短线)" + MoveInfo.SLog + " 短线阻挡下降,线体转动");
LineRun(MoveInfo);
IOMove(IO_Type.HY_ShortL_StopDown, IO_VALUE.HIGH);
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_ShortL_StopDown, IO_VALUE.HIGH));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_ShortL_StopCheck, IO_VALUE.LOW));
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(300));
}
else if (MoveInfo.IsStep(LineMoveStep.OHY13_ShortLStopDown))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY14_WaitTray);
CheckLog("出料线横移(短线)" + MoveInfo.SLog + " 等待托盘检测信号");
IOMove(IO_Type.HY_ShortL_StopDown, IO_VALUE.LOW);
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_ShortL_StopDown, IO_VALUE.LOW));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_TrayCheck, IO_VALUE.HIGH));
}
else if (MoveInfo.IsStep(LineMoveStep.OHY14_WaitTray))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY15_TrayCheck);
CheckLog("出料线横移(短线)" + MoveInfo.SLog + " 再次等待托盘检测信号500ms");
IOMove(IO_Type.HY_ShortL_StopDown, IO_VALUE.LOW);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
}
else if (MoveInfo.IsStep(LineMoveStep.OHY15_TrayCheck))
{
if (IOValue(IO_Type.HY_TrayCheck).Equals(IO_VALUE.HIGH))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY16_TopDown);
CheckLog("出料线横移(短线)" + MoveInfo.SLog + " 顶升气缸下降,线体停止");
CylinderMove(MoveInfo, IO_Type.HY_TopCylinder_Up, IO_Type.HY_TopCylinder_Down);
LineStop(MoveInfo);
}
else if (MoveInfo.IsTimeOut())
{
LogInfo("出料线横移(短线)" + MoveInfo.SLog + " 60秒超时,自动复位");
MoveInfo.EndMove();
Reset();
}
else if(MoveInfo.IsTimeOut(15))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY15_TrayCheck);
LogInfo("出料线横移(短线)" + MoveInfo.SLog + " 15秒超时,短线阻挡下降1200");
IOMove(IO_Type.HY_ShortL_StopDown, IO_VALUE.HIGH,1200);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
}
}
else if (MoveInfo.IsStep(LineMoveStep.OHY16_TopDown))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY21_WaitTrayLeave);
CheckLog("出料线横移(短线)" + MoveInfo.SLog + " 等待托盘离开");
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_TrayCheck, IO_VALUE.LOW));
}
#endregion
else if (MoveInfo.IsStep(LineMoveStep.OHY21_WaitTrayLeave))
{
MoveInfo.NextMoveStep(LineMoveStep.OHY22_TrayLeave);
CheckLog("出料线横移" + MoveInfo.SLog + " 再次等待托盘检测信号500ms");
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_Type.HY_TrayCheck, IO_VALUE.LOW));
}
else if (MoveInfo.IsStep(LineMoveStep.OHY22_TrayLeave))
{
CheckLog("出料线横移" + MoveInfo.SLog + " 横移结束");
MoveEndS();
}
else
{
LogUtil.error(Name + "FixtureProcess 未找到[" + MoveInfo.MoveType + "][" + MoveInfo.MoveStep + "]的处理");
}
#endregion
}
}
}