BoxBean.cs
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using Asa;
using DeviceLib;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Diagnostics;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 流水线自动料仓-Box类
/// </summary>
public partial class BoxBean : KTK_Store
{
private bool IsIntSlvBlock = false;
public AutoInoutInfo AutoInout = new AutoInoutInfo();
public string CID = "";
public BOX_Config Config;
public string lastPosId = "";
public StoreStatus lastPosIdStatus = StoreStatus.StoreOnline;
public List<ConfigMoveAxis> moveAxisList = new List<ConfigMoveAxis>();
public List<string> PositionNumList = new List<string>();
public HumitureBean humBean = null;
private int logType = 1000;
public AxisBean UpdownAxis = null;
public AxisBean MiddleAxis = null;
public AxisBean ComAxis = null;
public AxisBean InoutAxis = null;
/// <summary>
/// 出料口最后一盘料信息,0=暂无,1=单盘出库料亮绿灯,2=入库NG料亮红灯
/// </summary>
public int OutDoorReelType = 0;
public BoxBean(BOX_Config config)
{
Init();
baseConfig = config;
CID = config.CID;
IoCheckTimer.Elapsed += IoCheckTimer_Elapsed;
serverConnectTimer.Elapsed += server_connect_timer_Tick;
logType = 1000 * config.Id;
//添加调试
IsDebug = config.IsInDebug.Equals(1);
Name = (" BOX_" + config.Id + " ").ToUpper();
MoveInfo = new StoreMoveInfo(ID, Name);
this.ID = config.Id; ;
this.Config = config;
//温湿度
humBean = new HumitureBean(config.Humiture_Port, Name);
MoveAxisConfig();
List<ACBoxPosition> positionList = CSVPositionReader<ACBoxPosition>.getPositionList();
PositionNumList = new List<string>();
foreach (ACBoxPosition position in positionList)
{
if (position.StoreId.Equals(ID) && ACBoxPosition.CheckPosition(position, Config))
{
PositionNumList.Add(position.PositionNum);
}
}
InoutAxis = new AxisBean(config.InOut_Axis, Name);
MiddleAxis = new AxisBean(config.Middle_Axis, Name);
UpdownAxis = new AxisBean(config.UpDown_Axis, Name);
ComAxis = new AxisBean(config.Comp_Axis, Name);
mainTimer.Enabled = false;
int isAuto = ConfigAppSettings.GetIntValue(Setting_Init.App_AutoRun);
if (isAuto == 1)
{
mainTimer.Enabled = true;
}
}
private void IoCheckTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
{
//判断急停
if (storeRunStatus >= StoreRunStatus.HomeMoving)
{
if (IOValue(IO_Type.SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
if (isInSuddenDown.Equals(false))
{
isInSuddenDown = true;
LogUtil.error(Name + "收到急停信号,报警急停");
WarnMsg = Name + "收到急停信号,报警急停";
//报警时会关闭所有轴
Alarm(AlarmType.SuddenStop, "1", WarnMsg, MoveType.None);
}
}
}
}
/// <summary>
/// 配置速度,加减速时间
/// </summary>
public void MoveAxisConfig()
{
Config.UpDown_Axis.BreakOnDO = IO_Type.UpdownAxis_Break;
moveAxisList = new List<ConfigMoveAxis>();
moveAxisList.Add(Config.Middle_Axis);
moveAxisList.Add(Config.UpDown_Axis);
moveAxisList.Add(Config.InOut_Axis);
moveAxisList.Add(Config.Comp_Axis);
}
/// <summary>
/// 开始运行
/// </summary>
public override bool StartRun(bool isDebug = false)
{
if (!StoreManager.Store.canStart)
{
WarnMsg = "启动失败:设备未初始化完成";
LogUtil.error(Name + "启动失败:设备未初始化完成");
return false;
}
LogInfo("开始启动,启动时间:" + StartTime.ToString());
AutoInout.StopAuto();
mainTimer.Enabled = false;
alarmType = AlarmType.None;
//急停按钮和气压检测需要一起判断
IO_VALUE suddenBtn = IOValue(IO_Type.SuddenStop_BTN);
IO_VALUE airCheck = IOValue(IO_Type.Airpressure_Check);
if (suddenBtn.Equals(IO_VALUE.HIGH) && (airCheck.Equals(IO_VALUE.HIGH)))
{
//lastAirValue = airCheck;
lastAirCloseTime = DateTime.Now;
if (!OpenAllAxis(true))
{
return false;
}
//TODO 启动时先所有轴远点返回,测试暂时关闭
storeRunStatus = StoreRunStatus.HomeMoving;
storeStatus = StoreStatus.ResetMove;
//启动温湿度服务器
HumitureController.Init(Config.Humiture_Port);
ReturnHome();
StartTime = DateTime.Now;
mainTimer.Enabled = true;
IoCheckTimer.Enabled = true;
serverConnectTimer.Enabled = true;
return true;
}
else
{
if (suddenBtn.Equals(IO_VALUE.LOW))
{
WarnMsg = "启动失败:急停没开";
LogUtil.error(" (" + Name + ")启动失败:急停没开!");
}
else
{
WarnMsg = "启动失败:没有气压信号";
LogUtil.error(" (" + Name + ")启动失败:没有气压信号!");
}
return false;
}
}
#region 原点返回和复位处理
private void ReturnHome()
{
lastPosId = "";
lastPosIdStatus = StoreStatus.ResetMove;
AutoInout.ClearCount();
storeRunStatus = StoreRunStatus.HomeMoving;
MoveInfo.NewMove(MoveType.ReturnHome);
InoutStartReset();
}
public override void Reset(bool isNeedClearAuto = true)
{
AutoInout.ClearCount();
//复位之前先停止运行
if (isNeedClearAuto)
{
AutoInout.StopAuto();
}
storeRunStatus = StoreRunStatus.Reset;
storeStatus = StoreStatus.ResetMove;
MoveInfo.NewMove(MoveType.StoreReset);
if (!OpenAllAxis(true))
{
LogInfo("复位时打开轴失败,需要再次复位,直接报警停止复位");
return;
}
InoutStartReset();
isInPro = false;
}
private void InoutStartReset()
{
//清理报警
WarnMsg = "";
isInSuddenDown = false;
isNoAirCheck = false;
alarmType = AlarmType.None;
//开始复位动作
MoveInfo.NextMoveStep(StoreMoveStep.BOX_H01_InOutBack);
LogInfo(MoveInfo.MoveType + ": 开始料架入库,线体停止,进出轴先原点返回 ");
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(2000));
LineStop();
InoutAxis.HomeMove(MoveInfo);
}
protected override void ResetProcess()
{
if (MoveInfo.IsInWait)
{
CheckWait();
}
if (MoveInfo.IsInWait)
{
return;
}
switch (MoveInfo.MoveStep)
{
case StoreMoveStep.BOX_H01_InOutBack:
MoveInfo.NextMoveStep(StoreMoveStep.BOX_H02_InoutToP1);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
LogInfo(MoveInfo.MoveType + ": ,进出轴到待机点P1,关闭仓门");
InoutAxis.AbsMove(MoveInfo, Config.InOutAxis_P1, Config.InOutAxis_P1_Speed);
CylinderMove(MoveInfo, IO_Type.OutDoor_Up, IO_Type.OutDoor_Down);
break;
case StoreMoveStep.BOX_H02_InoutToP1:
LineStop();
//如果此时轴三还在报警,需要提示错误并等待
if (ACServerManager.GetAlarmStatus(Config.InOut_Axis.DeviceName, Config.InOut_Axis.GetAxisValue()) > 0)
{
LogUtil.error(Name + MoveInfo.MoveType + "复位失败: " + Config.InOut_Axis.Explain + "报警");
WarnMsg = Name + "复位失败: " + Config.InOut_Axis.Explain + "报警";
Alarm(AlarmType.AxisAlarm );
return;
}
//复位和回原点要等轴3进出轴ORG亮了以后才能返回其他轴
LogInfo(MoveInfo.MoveType + ": , 压紧轴,旋转轴,上下轴开始 原点返回");
MoveInfo.NextMoveStep(StoreMoveStep.BOX_H03_OtherAxisHome);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(2000));
ComAxis.HomeMove(MoveInfo);
MiddleAxis.HomeMove(MoveInfo);
UpdownAxis.HomeMove(MoveInfo);
break;
case StoreMoveStep.BOX_H03_OtherAxisHome:
MoveInfo.NextMoveStep(StoreMoveStep.BOX_H04_OtherAxisBack);
MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(2000));
LogInfo(MoveInfo.MoveType + ": 旋转轴运动到P1,上下轴走到P1,压紧轴到P1 ");
MiddleAxis.AbsMove(MoveInfo, Config.MiddleAxis_P1, Config.MiddleAxis_P1_Speed);
UpdownAxis.AbsMove(MoveInfo, Config.UpDownAxis_P1, Config.UpDownAxis_P1_Speed);
ComAxis.AbsMove(MoveInfo, Config.CompAxis_P1, Config.CompAxis_P1_Speed);
break;
case StoreMoveStep.BOX_H04_OtherAxisBack:
LogInfo(MoveInfo.MoveType + ": 完成");
MoveEndToRuningStatus();
break;
default: break;
}
}
#endregion
public bool OpenAllAxis(bool isCheck)
{
return RunMultiAxis(true, IO_Type.Axis_Run, IO_Type.UpdownAxis_Break, new AxisBean[] { MiddleAxis,UpdownAxis,InoutAxis,ComAxis});
}
public void CloseAllAxis()
{
LogUtil.info(Name + "关闭刹车,关闭伺服");
CloseMultiAxis(IO_Type.Axis_Run, IO_Type.UpdownAxis_Break, new AxisBean[] { MiddleAxis, UpdownAxis, InoutAxis, ComAxis });
}
/// <summary>
/// 停止运行
/// </summary>
public override void StopRun()
{
lastPosId = "";
lastPosIdStatus = StoreStatus.StoreOnline;
WarnMsg = "";
AutoInout.StopAuto();
IoCheckTimer.Enabled = false;
serverConnectTimer.Enabled = false;
StopMove();
storeRunStatus = StoreRunStatus.Wait;
mainTimer.Enabled = false;
TimeSpan span = DateTime.Now - StartTime;
LogInfo(",停止运行,总运行时间:" + span.ToString());
}
public DateTime LastAlarmTime = DateTime.Now;
public override void Alarm(AlarmType alarmType, string alarmDetial = "", string alarmMsg = "", MoveType storeMoveType = MoveType.None)
{
if (alarmType.Equals(AlarmType.None).Equals(false))
{
LastAlarmTime = DateTime.Now;
}
SaveAlarmInfo(alarmType, alarmDetial, alarmMsg, storeMoveType);
AutoInout.StopAuto();
if (this.alarmType.Equals(alarmType) && alarmType != AlarmType.SuddenStop && alarmType != AlarmType.NoAirCheck)
{
return;
}
LogUtil.error(Name + " 报警,报警类型:" + alarmType);
this.alarmType = alarmType;
if (alarmType.Equals(AlarmType.AxisAlarm) | alarmType.Equals(AlarmType.AxisMoveError))
{
LogUtil.error(Name + "轴报警, 停止运动, 打开报警灯");
StopMove();
}
else if (alarmType == AlarmType.SuddenStop)
{
isInSuddenDown = true;
LogUtil.error(Name + "收到急停信号,停止运动, 打开报警灯 ");
StopMove();
storeStatus = StoreStatus.SuddenStop;
}
else if (alarmType.Equals(AlarmType.NoAirCheck))
{
isNoAirCheck = true;
LogUtil.error(Name + " 未检测到气压信号 ,停止运动, 打开报警灯 ");
StopMove();
storeStatus = StoreStatus.SuddenStop;
}
}
private bool InProcess = false;
private bool IsChongfu = false;
private Stopwatch stopwatch = new Stopwatch();
protected override void timersTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
{
if (InProcess)
{
//TimeSpan span = DateTime.Now - preProcessTime;
if (stopwatch.Elapsed.TotalSeconds < 10)
{
return;
}
else
{
LogUtil.error("主定时器:InProcess已等待" + stopwatch.Elapsed.ToString() + "重新处理");
IsChongfu = true;
}
}
try
{
InProcess = true;
//preProcessTime = DateTime.Now;
stopwatch.Restart();
IoCheckProcess();
ShowTimeLog("IoCheckProcess");
TimerProcess();
ShowTimeLog("TimerProcess");
//检查运动轴报警
if (storeRunStatus > StoreRunStatus.Wait && (!isInSuddenDown) && (!isNoAirCheck))
{
ShowTimeLog("开始检测轴报警");
CheckAxisAlarm();
ShowTimeLog("轴报警检测完成");
}
}
catch (Exception ex)
{
LogUtil.error(Name + "定时处理出错:" + ex.ToString());
}
IsChongfu = false;
InProcess = false;
}
private IO_VALUE preAirValue = IO_VALUE.HIGH;
private void AirCheckProcess()
{
IO_VALUE currAirValue = IOValue(IO_Type.Airpressure_Check);
if (isInSuddenDown)
{
return;
}
if (isNoAirCheck)
{
return;
}
if (currAirValue.Equals(IO_VALUE.LOW))
{
//判断是否持续了3秒
if (preAirValue.Equals(IO_VALUE.LOW))
{
TimeSpan span = DateTime.Now - lastAirCloseTime;
if (span.TotalSeconds > StoreManager.Config.AirCheckSeconds)
{
WarnMsg = "未检测到气压信号";
preAirValue = IO_VALUE.LOW;
LogUtil.info("已持续【" + FormUtil.GetSpanStr(span) + "】未检测到气压信号,报警");
Alarm(AlarmType.NoAirCheck, "2", WarnMsg, MoveType.None);
return;
}
}
else
{
lastAirCloseTime = DateTime.Now;
isNoAirCheck = false;
}
}
else
{
isNoAirCheck = false;
}
preAirValue = currAirValue;
}
private void ShowTimeLog(string info)
{
if (IsChongfu)
{
LogUtil.info( Name+"【" + info + "】 处理完成,耗时:" + stopwatch.Elapsed.ToString());
}
}
private IO_VALUE lastAutoRun = IO_VALUE.LOW;
public void IoCheckProcess()
{
DateTime time = DateTime.Now;
if (storeRunStatus.Equals(StoreRunStatus.Wait))
{
//取新的Io状态
IO_VALUE autoSingle = IOValue(IO_Type.Reset_BTN);
if (ConfigAppSettings.GetIntValue(Setting_Init.App_AutoRun).Equals(1))
{
if (autoSingle.Equals(IO_VALUE.HIGH) && lastAutoRun.Equals(IO_VALUE.LOW))
{
//没有启动时收到复位按钮,相当于启动按钮
LogInfo("没有启动时收到复位按钮,相当于启动按钮,开始调用启动方法!");
bool result = StartRun();
if (result.Equals(false))
{
LogUtil.error(Name + "料仓启动失败,继续等待下次启动!");
mainTimer.Enabled = true;
}
}
lastAutoRun = autoSingle;
return;
}
lastAutoRun = autoSingle;
}
//判断急停
else if (storeRunStatus >= StoreRunStatus.HomeMoving)
{
////取新的Io状态
//IO_VALUE suddenBtn = IOValue(IO_Type.SuddenStop_BTN);
//IO_VALUE resetBtn = IOValue(IO_Type.Reset_BTN);
//急停按钮
if (IOValue(IO_Type.SuddenStop_BTN).Equals(IO_VALUE.LOW))
{
return;
}
else if (IOValue(IO_Type.Reset_BTN).Equals(IO_VALUE.HIGH))
{
//收到复位信号,若报警直接复位,若不报警且无操作,回到待机点
if (alarmType.Equals(AlarmType.None) && isInSuddenDown.Equals(false) && isNoAirCheck.Equals(false))
{
if (MoveInfo.MoveType.Equals(MoveType.None))
{
LogUtil.info(Name + "收到复位信号,当前无报警,且空闲中,暂不处理");
}
else
{
LogUtil.info(Name + "收到复位信号,当前无报警, 在" + MoveInfo.MoveType + "处理中,不处理复位");
}
}
else
{
//收到复位信号
LogUtil.info("收到复位信号,自动复位");
WarnMsg = "收到复位信号,自动复位";
Reset();
}
}
AirCheckProcess();
}
}
public void TimerProcess()
{
try
{
DateTime time = DateTime.Now;
if (MoveInfo.MoveType != MoveType.None)
{
BusyMoveProcess();
ShowTimeLog("BusyMoveProcess");
}
else if (storeRunStatus.Equals(StoreRunStatus.Runing))
{
ShowTimeLog("判断是否需要出入库");
AutoResetProcess();
ShowTimeLog("AutoResetProcess");
IOTimeOutProcess();
ShowTimeLog("IOTimeOutProcess");
}
}
catch (Exception ex)
{
LogUtil.error(Name + "定时处理出错" + ex.ToString());
}
}
private DateTime preIoTimerOutTime = DateTime.Now;
/// <summary>
/// io检测异常
/// </summary>
private void IOTimeOutProcess()
{
try
{
TimeSpan span = DateTime.Now - preIoTimerOutTime;
if (span.TotalSeconds > 1)
{
preIoTimerOutTime = DateTime.Now;
if (!alarmType.Equals(AlarmType.IoSingleTimeOut))
{
return;
}
if (storeRunStatus < StoreRunStatus.Runing || isInSuddenDown || isNoAirCheck)
{
return;
}
//若BOX和移栽都没有在等待Io的过程中则此Io超时异常可能已经处理过
if (MoveInfo.IsInWait == false)
{
LogUtil.info(Name + "之前有IO超时异常【" + alarmInfo.alarmDetail + "】,但是当前已经没有在等待中,清理信号超时异常!");
alarmType = AlarmType.None;
WarnMsg = "";
}
}
}
catch (Exception ex)
{
LogUtil.error(Name + "IOTimeOutProcess出错:" + ex.ToString());
}
}
/// <summary>
/// 超过配置次数时需要复位
/// </summary>
private void AutoResetProcess()
{
try
{
bool noInStore = true;
if (AutoInout.CurrInOutACount >= StoreManager.Config.Box_ResetACount && noInStore)
{
if (storeRunStatus < StoreRunStatus.Runing || MoveInfo.MoveType == MoveType.InStore || MoveInfo.MoveType == MoveType.OutStore)
{
// LogInfo("已经累计出入库" + AutoInout.CurrInOutACount + "次,当时当前正在忙碌中暂不复位");
}
else
{
LogInfo("已经累计出入库" + AutoInout.CurrInOutACount + "次,需要复位一下");
Reset();
}
return;
}
else if (waitOutStoreList.Count > 0)
{
InOutParam param = null;
bool result = waitOutStoreList.TryDequeue(out param);
if (result && param != null)
{
LogInfo("执行排队的出库【" + param.ToStr() + "】");
StartExecuctOut(param);
}
}
}
catch (Exception ex)
{
LogUtil.error(Name + "处理出入库排队列表出错:" + ex.ToString());
}
}
/// <summary>
/// 判断是否报警,返回 true表示报警 报警检测2秒钟检测一次
/// </summary>
/// <returns></returns>
private DateTime checkAlarmTime = DateTime.Now;
public bool CheckAxisAlarm()
{
if (alarmType.Equals(AlarmType.AxisAlarm) || alarmType.Equals(AlarmType.AxisMoveError))
{
return true;
}
TimeSpan span = DateTime.Now - checkAlarmTime;
//在回原点,复位,出入库时,检测报警间隔减小
if ((storeRunStatus.Equals(StoreRunStatus.Runing) && span.TotalSeconds < 3) || span.TotalSeconds < 1)
{
return false;
}
checkAlarmTime = DateTime.Now;
bool isInAlarm = false;
foreach (ConfigMoveAxis axisInfo in moveAxisList)
{
short axis = axisInfo.GetAxisValue();
string deviceName = axisInfo.GetNameStr();
if (ACServerManager.GetAlarmStatus(deviceName, axis) == 1)
{
WarnMsg = Name + " 运动轴" + axisInfo.Explain + "报警";
Alarm(AlarmType.AxisAlarm, GetAlarmCodeByAxis(axisInfo).ToString(), WarnMsg, MoveType.None);
isInAlarm = true;
}
}
//判断报警状态
return isInAlarm;
}
/// <summary>
/// 停止所有运行
/// </summary>
public override void StopMove()
{
IOMove(IO_Type.UpdownAxis_Break, IO_VALUE.LOW);
MoveInfo.EndMove();
IOMove(IO_Type.UpdownAxis_Break, IO_VALUE.LOW);
//运动版停止
ACServerManager.SuddenStop(Config.Middle_Axis.DeviceName, Config.Middle_Axis.GetAxisValue());
ACServerManager.SuddenStop(Config.UpDown_Axis.DeviceName, Config.UpDown_Axis.GetAxisValue());
ACServerManager.SuddenStop(Config.InOut_Axis.DeviceName, Config.InOut_Axis.GetAxisValue());
ACServerManager.SuddenStop(Config.Comp_Axis.DeviceName, Config.Comp_Axis.GetAxisValue());
CloseAllAxis();
LogInfo("StopMove");
isInPro = false;
}
private void MoveEndToRuningStatus()
{
MoveInfo.EndMove();
storeRunStatus = StoreRunStatus.Runing;
storeStatus = StoreStatus.StoreOnline;
if (alarmType.Equals(AlarmType.None))
{
WarnMsg = "";
}
}
public void LineRun()
{
IOMove(IO_Type.Line_BackRun, IO_VALUE.LOW);
IOMove(IO_Type.Line_Run, IO_VALUE.HIGH);
}
public void LineBackRun()
{
IOMove(IO_Type.Line_Run, IO_VALUE.LOW);
IOMove(IO_Type.Line_BackRun, IO_VALUE.HIGH);
}
public void LineStop()
{
IOMove(IO_Type.Line_BackRun, IO_VALUE.LOW);
IOMove(IO_Type.Line_Run, IO_VALUE.LOW);
}
public string GetMoveStr()
{
string msg = "";
msg += "状态: " + storeRunStatus + " " + storeStatus + "\n";
// msg += "lineS: " + storeStatus + "\n";
msg += "报警: " + alarmType + "\n";
msg += MoveInfo.MoveType + " " + MoveInfo.SLog + "\n";
return msg;
}
}
}