KTK_Store.cs
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using DeviceLib;
using log4net;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Drawing;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
namespace OnlineStore.DeviceLibrary
{
/// <summary>
/// 康泰克单台自动料仓
/// </summary>
public abstract class KTK_Store
{
/// <summary>
///1=设备联机(正常就绪)(入库后,BOX恢复原始状态)(出库后,移载装置恢复原始状态),
///2=急停,3=故障,4=警告,5=调试
/// 6=入库执行中,7=入仓完成,8=入仓失败
/// 9=出库执行,10=出仓完成,11=出库失败
/// </summary>
public StoreStatus storeStatus = StoreStatus.ResetMove;
/// <summary>
/// 提示消息,一般发给服务器后清空(LineBean表示报警提示消息,BoxBean表示出入库失败的原因记录)
/// </summary>
public string WarnMsg = "";
/// <summary>
/// 日志颜色
/// </summary>
protected static Color storeMoveColor = Color.Blue;
public string Name { get; set; }
public int ID { get; set; }
public BaseConfig baseConfig = null;
/// <summary>
/// 料仓状态
/// </summary>
private StoreRunStatus storerunstatus = StoreRunStatus.Wait;
protected System.Timers.Timer mainTimer;
protected System.Timers.Timer serverConTimer = new System.Timers.Timer();
protected System.Timers.Timer IoCheckTimer = new System.Timers.Timer();
private bool isInit = false;
public bool IsDebug = false;
public KTK_Store()
{
}
/// <summary>
/// 开始运行的时间
/// </summary>
public DateTime StartTime { get; set; }
/// <summary>
/// 最后一次气压检测变为0的时间
/// </summary>
public DateTime lastAirCloseTime = DateTime.Now;
/// <summary>
/// 是否在急停中
/// </summary>
public bool isInSuddenDown = false;
/// <summary>
/// 是否没有检测到气压
/// </summary>
public bool isNoAirCheck = false;
/// <summary>
/// 是否再报警中
/// </summary>
public AlarmType alarmType = AlarmType.None;
public AlarmInfo alarmInfo = new AlarmInfo();
/// <summary>
/// 获取料仓运行的时间
/// </summary>
/// <returns></returns>
public TimeSpan GetStoreRunTime()
{
if (StartTime != null)
{
return DateTime.Now - StartTime;
}
else
{
return new TimeSpan(0);
}
}
/// <summary>
/// 运动处理
/// </summary>
protected bool isInPro = false;
protected virtual void BusyMoveProcess()
{
//if (isInPro)
//{
// return;
//}
isInPro = true;
try
{
switch (MoveInfo.MoveType)
{
case MoveType.InStore:
InStoreProcess();
isInPro = false;
break;
case MoveType.OutStore:
OutStoreProcess();
isInPro = false;
break;
case MoveType.ReturnHome:
ResetProcess();
isInPro = false;
break;
case MoveType.Reset:
ResetProcess();
isInPro = false;
break;
default: break;
}
}
catch (Exception ex)
{
LogUtil.error("BusyMoveProcess出错:" + ex.ToString());
}
isInPro = false;
}
protected void SaveAlarmInfo(AlarmType alarmType, string alarmDetial, string alarmMsg, MoveType storeMoveType)
{
alarmMsg = alarmMsg.Replace(Name, "");
int inoutStatus = 0;
if (storeMoveType.Equals(MoveType.InStore))
{
inoutStatus = 1;
}
else if (storeMoveType.Equals(MoveType.InStore))
{
inoutStatus = 2;
}
int aType = 0;
switch (alarmType)
{
case AlarmType.AxisMoveError:
aType = 2;
break;
case AlarmType.AxisAlarm:
aType = 2;
break;
case AlarmType.SuddenStop:
aType = 1;
alarmDetial = "1";
break;
case AlarmType.NoAirCheck:
aType = 1;
alarmDetial = "2";
break;
case AlarmType.IoSingleTimeOut:
aType = 3;
break;
case AlarmType.StellAlarm:
aType = 2;
alarmDetial = "5";
break;
default: break;
}
alarmInfo = new AlarmInfo(ID, aType, alarmDetial, alarmMsg, inoutStatus);
}
/// <summary>
/// 开始运行
/// </summary>
public abstract bool StartRun(bool isDebug = false);
/// <summary>
/// 停止运行
/// </summary>
public abstract void StopRun();
/// <summary>
/// 报警
/// </summary>
/// <param name="alarmType"></param>
public abstract void Alarm(AlarmType alarmType, string alarmDetial="", string alarmMsg="", MoveType storeMoveType=MoveType.None);
/// <summary>
/// 重置(夹料装置状态不变)
/// </summary>
public abstract void Reset(bool isNeedClearAuto = true);
/// <summary>
/// 停止所有运动
/// </summary>
public abstract void StopMove( );
/// <summary>
/// 重置处理
/// </summary>
protected abstract void ResetProcess();
protected virtual void Init()
{
if (!isInit)
{
mainTimer = new System.Timers.Timer();
mainTimer.Enabled = false;
mainTimer.Interval = 300;
mainTimer.Elapsed += timersTimer_Elapsed;
mainTimer.AutoReset = true;
serverConTimer = new System.Timers.Timer();
serverConTimer.Interval = 1000;
serverConTimer.AutoReset = true;
serverConTimer.Enabled = false;
IoCheckTimer = new System.Timers.Timer();
IoCheckTimer.Interval = 200;
IoCheckTimer.AutoReset = true;
IoCheckTimer.Enabled = false;
isInit = true;
}
}
public StoreRunStatus runStatus
{
get
{
return storerunstatus;
}
set
{
StoreRunStatus oldStatus = storerunstatus;
storerunstatus = value;
}
}
public StoreMoveInfo MoveInfo = null;
protected abstract void timersTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e);
#region 出库
/// <summary>
/// 开始出库运动
/// </summary>
public abstract bool StartOutStoreMove(InOutParam param);
protected abstract void OutStoreProcess();
#endregion
#region 入库
/// <summary>
/// 开始入库移动移动
/// </summary>
public abstract bool StartInStoreMove(InOutParam param);
protected abstract void InStoreProcess();
#endregion
public string GetRunStr()
{
string sta = "运行中";
string aa = "";
switch (runStatus)
{
case StoreRunStatus.Busy:
sta = "忙碌";
break;
case StoreRunStatus.HomeMoving:
sta = "原点返回";
break;
case StoreRunStatus.Reset:
sta = "重置";
break;
case StoreRunStatus.Runing:
sta = "运行中";
break;
case StoreRunStatus.Wait:
sta = "等待启动";
break;
}
if (runStatus > StoreRunStatus.Wait)
{
//"0":"急停中", "1":"设备联机", "2":"故障中", "3":"入库执行中", "4":"出库执行中", 5":"料盘入仓位完成", "6":"料盘出仓位完成", 7":"设备调试中",
switch (storeStatus)
{
case StoreStatus.Debugging:
aa = "设备调试中";
break;
case StoreStatus.InStoreEnd:
aa = "料盘入仓位完成";
break;
case StoreStatus.InStoreExecute:
aa = "入库执行中";
break;
case StoreStatus.InTrouble:
aa = "故障中";
break;
case StoreStatus.OutStoreBoxEnd:
aa = "料盘出仓位完成";
break;
case StoreStatus.OutStoreExecute:
aa = "出库执行中";
break;
case StoreStatus.StoreOnline:
aa = "设备联机";
break;
case StoreStatus.SuddenStop:
aa = "急停中";
break;
case StoreStatus.OutMoveExecute:
aa = "出库完成";
break;
case StoreStatus.InStoreFaild:
aa = "入库失败(" + WarnMsg + ")";
break;
case StoreStatus.OutStoreFaild:
aa = "出库失败(" + WarnMsg + ")";
break;
}
if (!aa.Equals(""))
{
return sta + "_" + aa;
}
else
{
return sta;
}
}
else
{
return sta;
}
}
public void CylinderMove(StoreMoveInfo moveInfo, string IoLowType, string IoHighType)
{
IOMove(IoLowType, IO_VALUE.LOW);
IOMove(IoHighType, IO_VALUE.HIGH);
if (moveInfo != null)
{
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoLowType, IO_VALUE.LOW));
moveInfo.WaitList.Add(WaitResultInfo.WaitIO(IoHighType, IO_VALUE.HIGH));
}
}
//public void IOMove(string IoType, IO_VALUE value, bool isCheck = false)
//{
// if (isCheck && (IOValue(IoType).Equals(value)))
// {
// return;
// }
// IOManager.IOMove(IoType, value, baseConfig.Id);
//}
public void IOMove(string IoType, IO_VALUE value, bool isCheck = false, int msTime = 0)
{
if (msTime <= 0)
{
if (isCheck && (IOValue(IoType).Equals(value)))
{
return;
}
IOManager.IOMove(IoType, value, baseConfig.Id);
}
else
{
Task.Factory.StartNew(delegate
{
IOManager.IOMove(IoType, value, baseConfig.Id);
Thread.Sleep(msTime);
IO_VALUE tValue = value.Equals(IO_VALUE.HIGH) ? IO_VALUE.LOW : IO_VALUE.HIGH;
LogUtil.info(Name + "定时回写IO: [" + IoType + "]=[" + value + "],[" + baseConfig.Id + "],msTime=" + msTime);
IOManager.IOMove(IoType, tValue, baseConfig.Id);
});
}
}
public IO_VALUE IOValue(string IoType)
{
return IOManager.IOValue(IoType, baseConfig.Id);
}
protected bool WaitIo(string ioType, IO_VALUE value, int timeOut, string errName = "")
{
return WaitUtil.Wait(timeOut, delegate () {
return value.Equals(IOValue(ioType));
}, errName);
}
public void LogInfo(string logInfo)
{
LogUtil.info(Name + logInfo);
}
protected void InOutStoreLog(string msg)
{
string type = "";
if (ID > 0)
{
if (MoveInfo.MoveType.Equals(MoveType.OutStore))
{
type = "出库";
}
else if (MoveInfo.MoveType.Equals(MoveType.InStore))
{
type = "入库";
}
}
else
{
if (MoveInfo.MoveType.Equals(MoveType.OutStore))
{
type = "出料";
}
else if (MoveInfo.MoveType.Equals(MoveType.InStore))
{
type = "入料";
}
}
string posId = MoveInfo.MoveParam != null ? "["+MoveInfo.MoveParam.PosID+"]" : "";
LogInfo( posId +" "+ MoveInfo.SLog+":" + msg);
}
protected int GetAlarmCodeByAxis(ConfigMoveAxis axis)
{
int alarmCode = LineAlarm.InOutAxisAlarm;
int axisType = axis.GetAxisValue() % 4;
if (axisType == 1)
{
alarmCode = LineAlarm.MiddleAxisAlarm;
}
else if (axisType == 2)
{
alarmCode = LineAlarm.UpDownAxisAlarm;
}
else if (axisType == 3)
{
alarmCode = LineAlarm.InOutAxisAlarm;
}
else
{
alarmCode = LineAlarm.CompressAxisAlarm;
}
return alarmCode;
}
internal bool NoAlarm()
{
if (isInSuddenDown || isNoAirCheck)
{
return false;
}
if (alarmType.Equals(AlarmType.None))
{
return true;
}
return false;
}
#region 多个伺服运动
public bool RunMultiAxis(bool isCheck, string serverOnDO, string breakOnDO, params AxisBean[] axisArray)
{
IOManager.IOMove(serverOnDO, IO_VALUE.HIGH, baseConfig.Id);
string msg = "";
foreach (AxisBean axis in axisArray)
{
bool result = axis.Open(false, out msg);
if (!result || (!String.IsNullOrEmpty(msg)))
{
SetWarnMsg(Name + msg);
Alarm(AlarmType.AxisAlarm);
return false;
}
}
Thread.Sleep(500);
//打开所有轴
if (isCheck)
{
foreach (AxisBean axis in axisArray)
{
if (!axis.AxisIsOpen(out msg))
{
SetWarnMsg(Name + msg);
Alarm(AlarmType.AxisAlarm);
return false;
}
}
}
IOManager.IOMove(breakOnDO, IO_VALUE.HIGH, baseConfig.Id);
return true;
}
public void CloseMultiAxis(string serverOnDO, string breakOnDO, params AxisBean[] axisArray)
{
IOManager.IOMove(breakOnDO, IO_VALUE.LOW, baseConfig.Id);
foreach (AxisBean axis in axisArray)
{
axis.ServoOff();
}
Thread.Sleep(100);
IOManager.IOMove(serverOnDO, IO_VALUE.LOW, baseConfig.Id);
}
public bool RunAxis(bool isCheck, AxisBean axis)
{
IOMove(axis.Config.ServerOnDO, IO_VALUE.HIGH);
string msg = "";
bool result = axis.Open(isCheck, out msg);
if (result && String.IsNullOrEmpty(msg))
{
IOMove(axis.Config.BreakOnDO, IO_VALUE.HIGH);
return true;
}
SetWarnMsg(Name + msg);
//WarnMsg = DateTime.Now.ToLongTimeString() + " " + Name + msg;
Alarm(AlarmType.AxisAlarm);
return false;
}
public void CloseAxis(AxisBean axis)
{
IOMove(axis.Config.BreakOnDO, IO_VALUE.LOW);
axis.ServoOff();
Thread.Sleep(100);
IOMove(axis.Config.ServerOnDO, IO_VALUE.LOW);
}
#endregion
internal void SetWarnMsg(string msg)
{
if (String.IsNullOrEmpty(WarnMsg).Equals(false))
{
if (WarnMsg.Equals(msg))
{
if (msg.StartsWith(Name))
{
LogUtil.error(msg, 105);
}
else
{
LogUtil.error(Name + msg, 105);
}
}
else
{
if (msg.StartsWith(Name))
{
LogUtil.error(msg);
}
else
{
LogUtil.error(Name + msg);
}
}
}
WarnMsg = msg;
}
}
}