TSAVBean_Partial.cs
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using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading.Tasks;
using TSA_V.Common;
namespace TSA_V.DeviceLibrary
{
partial class TSAVBean
{
#region 对接信息，条码信息
public delegate void InputCodeDel(int count);
public static event InputCodeDel InputCodeEvent;
public static void ShowCodeForm()
{
Task.Factory.StartNew(delegate
{
InputCodeEvent?.Invoke(0);
});
}
#endregion
public static LineStepBean LineStep = new LineStepBean();
private static DateTime StartWorkTime = DateTime.Now;
public static bool OnlyGuoBan = false;
private static void StartLineCheck()
{
if (WarnMsg.Contains("超时") || WarnMsg.ToLower().Contains("timeout"))
{
LogUtil.info("当前不在工作中，清理超时异常【" + WarnMsg + "】");
WarnMsg = "";
}
if (Work.WorkType <= 0)
{
IOManager.IOCheckAndMove(IOManager.SMEMA_Up, IO_VALUE.LOW);
IOManager.IOCheckAndMove(IOManager.SMEMA_Down, IO_VALUE.LOW);
return;
}
//开始转动
if (IOManager.IOValue(IOManager.SMEMA_Up).Equals(IO_VALUE.HIGH) || (IOManager.IOValue(IOManager.LineInCheck).Equals(IO_VALUE.HIGH) && IOManager.IOValue(IOManager.LineOutCheck).Equals(IO_VALUE.LOW)))
{
if (LineStep.moveType.Equals(0))
{
StartWorkTime = DateTime.Now;
LineStep.NewMove();
LineStep.NextMoveStep(LineStepBean.LS01_StopUp);
IOManager.IOMove(IOManager.SMEMA_Up, IO_VALUE.LOW);
IOManager.IOMove(IOManager.SMEMA_Down, IO_VALUE.LOW);
if (OnlyGuoBan)
{
LogUtil.info("开始流水线转动：挡停气缸下降，侧挡气缸后退，底部气缸下降");
BottomCylinderDown(true );
CylinderMove(IOManager.StopCylinder_Up, IOManager.StopCylinder_Down, true );
CylinderMove(IOManager.SideCylinder_Forward, IOManager.SideCylinder_Back, true );
}
else
{
LogUtil.info("开始流水线转动：挡停气缸上升，侧挡气缸后退，底部气缸下降");
CylinderReset(true);
}
}
}
//检测到出口信号，开始倒转
//else if (IOManager.IOValue(IOManager.LineOutCheck).Equals(IO_VALUE.HIGH) && LoopTest)
//{
// if (LineStep.moveType.Equals(0))
// {
// LineStep.NewMove();
// LineStep.NextMoveStep(LineStepBean.LS22_StartBackLine);
// IOManager.IOMove(IOManager.SMEMA_Up, IO_VALUE.LOW);
// IOManager.IOMove(IOManager.SMEMA_Down, IO_VALUE.LOW);
// LineLog("检测到出口信号：气缸下降，流水线倒转");
// StopCylinderDown(true);
// FixedCylinderBack(true);
// }
//}
else
{
IOManager.IOCheckAndMove(IOManager.SMEMA_Up, IO_VALUE.HIGH);
IOManager.IOCheckAndMove(IOManager.SMEMA_Down, IO_VALUE.LOW);
}
}
public static void StartTest()
{
if (LineStep.moveType.Equals(0))
{
//LogUtil.info("检测到流水线前端信号，挡停气缸上升，侧挡气缸后退，底部气缸下降");
LineStep.NewMove();
LineStep.NextMoveStep(LineStepBean.LS01_StopUp);
if (OnlyGuoBan)
{
LogUtil.info("检测到流水线前端信号：挡停气缸下降，侧挡气缸后退，底部气缸下降");
BottomCylinderDown(true);
CylinderMove(IOManager.StopCylinder_Up, IOManager.StopCylinder_Down, true);
CylinderMove(IOManager.SideCylinder_Forward, IOManager.SideCylinder_Back, true);
}
else
{
LogUtil.info("检测到流水线前端信号：挡停气缸上升，侧挡气缸后退，底部气缸下降");
CylinderReset(true);
}
}
}
private static void CheckLineWait()
{
try
{
TimeSpan span = DateTime.Now - LineStep.LastSetpTime;
List<WaitResultInfo> list = LineStep.WaitList;
string waitMsg = "";
bool isOk = WaitResultInfo.GetWaitResult(list, span, LineStep.OneWaitOk, out waitMsg);
if (isOk)
{
LineStep.EndStepWait();
}
if (LineStep.IsInWait)
{
//当等待超过一分钟时，需要打印提示
if (span.TotalSeconds > LineStep.TimeOutSeconds)
{
WarnMsg = GetTime() + ResourceControl.GetString(ResourceControl.LineTimeOutMsg, "流水线转动中，等待【{0}】超时 已等待[{1}]秒", waitMsg, Math.Round(span.TotalSeconds, 0));
LogUtil.error(WarnMsg);
}
}
}
catch (Exception ex)
{
LogUtil.error("出错：" + ex.ToString());
}
}
private static void LineLog(string msg)
{
LogUtil.info(" "+LineStep.moveType+"["+LineStep.lineStep+"]"+ msg);
}
private static void LineProcess()
{
if (LineStep.IsInWait)
{
CheckLineWait();
}
if (LineStep.IsInWait)
{
return;
}
if (LineStep.lineStep.Equals(LineStepBean.LS01_StopUp))
{
LineStep.NextMoveStep(LineStepBean.LS02_LineMove);
LineLog("流水线转动：转动流水线，等待工作区域检测信号");
IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.HIGH);
LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.LineWorkCheck, IO_VALUE.HIGH));
}
else if (LineStep.lineStep.Equals(LineStepBean.LS02_LineMove))
{
LineStep.NextMoveStep(LineStepBean.LS03_WaitBoard);
LineLog("流水线转动：检测到组装工位信号，再转动1000停止");
LineStep.WaitList.Add(WaitResultInfo.WaitTime(1000));
}
else if (LineStep.lineStep.Equals(LineStepBean.LS03_WaitBoard))
{
if (OnlyGuoBan)
{
LineStep.NextMoveStep(LineStepBean.LS11_LineRun);
LineLog("流水线转动：当前为流水线过板程序，等待出口信号");
LineStep.TimeOutSeconds = 60;
IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.HIGH);
LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.LineOutCheck, IO_VALUE.HIGH));
LineStep.WaitList.Add(WaitResultInfo.WaitTime(60000));
LineStep.OneWaitOk = true;
}
else
{
LineStep.NextMoveStep(LineStepBean.LS04_StopLine);
LineLog("流水线转动：流水线停止");
IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.LOW);
LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.Line_FStart, IO_VALUE.LOW));
}
}
else if (LineStep.lineStep.Equals(LineStepBean.LS04_StopLine))
{
LineStep.NextMoveStep(LineStepBean.LS05_BottomCylinderUp);
LineLog("流水线转动：底部气缸上升");
BottomCylinderUp(true);
}
else if (LineStep.lineStep.Equals(LineStepBean.LS05_BottomCylinderUp))
{
LineStep.NextMoveStep(LineStepBean.LS06_SideCylindeMove);
LineLog("流水线转动：侧挡气缸前进");
CylinderMove(IOManager.SideCylinder_Back, IOManager.SideCylinder_Forward, true);
}
else if (LineStep.lineStep.Equals(LineStepBean.LS06_SideCylindeMove))
{
bool needCode = ConfigAppSettings.GetBoolValue(Setting_Init.NeedPCBCode);
if (needCode)
{
LineStep.NextMoveStep(LineStepBean.LS07_WaitCode);
LineLog("流水线转动：停止流水线，等待输入二维码");
IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.LOW);
MesUtil.ClearCode();
LineStep.WaitList.Add(WaitResultInfo.WaitTime(1000));
LineStep.WaitList.Add(WaitResultInfo.WaitCodeOk());
ShowCodeForm();
}
else
{
LS08_StartWork();
}
}
else if (LineStep.lineStep.Equals(LineStepBean.LS07_WaitCode))
{
LS08_StartWork();
}
else if (LineStep.lineStep.Equals(LineStepBean.LS08_StartWork))
{
WorkCountManager.AddWorkCount();
LineStep.NextMoveStep(LineStepBean.LS09_StopBack);
LineLog("流水线转动：底部气缸下降，侧挡后退，工作统计");
BottomCylinderDown(true);
CylinderMove(IOManager.SideCylinder_Forward, IOManager.SideCylinder_Back, true);
}
else if (LineStep.lineStep.Equals(LineStepBean.LS09_StopBack))
{
LineStep.NextMoveStep(LineStepBean.LS10_StopDown);
LineLog("流水线转动：阻挡气缸后退");
CylinderMove(IOManager.StopCylinder_Up, IOManager.StopCylinder_Down, true);
}
else if (LineStep.lineStep.Equals(LineStepBean.LS10_StopDown))
{
LineStep.NextMoveStep(LineStepBean.LS11_LineRun);
LineLog("流水线转动：阻挡气缸下降完成，开始启动流水线");
LineStep.TimeOutSeconds = 60;
IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.HIGH);
LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.LineOutCheck, IO_VALUE.HIGH));
LineStep.WaitList.Add(WaitResultInfo.WaitTime(60000));
LineStep.OneWaitOk = true;
}
else if (LineStep.lineStep.Equals(LineStepBean.LS11_LineRun))
{
//if (LoopTest)
//{
// LineLog("流水线转动：循环测试模式，流水线开始倒转");
// LineStep.NextMoveStep(LineStepBean.LS21_LineBackMovew);
// LineStep.TimeOutSeconds = 60;
// IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.LOW);
// IOManager.IOMove(IOManager.Line_BStart, IO_VALUE.HIGH);
// LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.LineInCheck, IO_VALUE.HIGH));
// LineStep.WaitList.Add(WaitResultInfo.WaitTime(60000));
// LineStep.OneWaitOk = true;
//}
//else
{
LineStep.NextMoveStep(LineStepBean.LS12_Wait_SMEMA_Down);
LineLog("流水线转动：停止转动，写SMEMA_Down，等待下位机要料信号");
IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.LOW);
IOManager.IOMove(IOManager.SMEMA_Down, IO_VALUE.HIGH);
LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.SMEMA_Down, IO_VALUE.HIGH));
LineStep.WaitList.Add(WaitResultInfo.WaitTime(10000));
LineStep.OneWaitOk = true;
}
}
else if (LineStep.lineStep.Equals(LineStepBean.LS12_Wait_SMEMA_Down))
{
IO_VALUE value = IOManager.IOValue(IOManager.SMEMA_Down);
LogUtil.info(" 写 SMEMA_Down=" + value);
if (value.Equals(IO_VALUE.HIGH))
{
LineLog("流水线转动：收到后机要料信号，继续转动五秒钟且板子拿走后停止");
LineStep.NextMoveStep(LineStepBean.LS13_Has_SMEMA_Down);
IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.HIGH);
LineStep.WaitList.Add(WaitResultInfo.WaitTime(5000));
LineStep.OneWaitOk = true;
}
else
{
LineLog("流水线转动：未收到后机要料信号，等待拿走电路板结束");
LineStep.NextMoveStep(LineStepBean.LS14_WaitStopLine);
LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.LineOutCheck, IO_VALUE.LOW));
LineStep.WaitList.Add(WaitResultInfo.WaitTime(5000));
LineStep.OneWaitOk = true;
}
}
else if (LineStep.lineStep.Equals(LineStepBean.LS13_Has_SMEMA_Down))
{
LineLog("流水线转动：等待电路板出去");
LineStep.NextMoveStep(LineStepBean.LS14_WaitStopLine);
LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.LineOutCheck, IO_VALUE.LOW));
LineStep.WaitList.Add(WaitResultInfo.WaitTime(5000));
LineStep.OneWaitOk = true;
}
else if (LineStep.lineStep.Equals(LineStepBean.LS14_WaitStopLine))
{
TimeSpan span = DateTime.Now - StartWorkTime;
LineLog("流水线转动：停止转动，耗时【" + FormUtil.GetSpanStr(span) + "】");
IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.LOW);
IOManager.IOMove(IOManager.SMEMA_Down, IO_VALUE.LOW);
IOManager.IOMove(IOManager.SMEMA_Up, IO_VALUE.HIGH);
LineStep.EndMove();
}
//else if (LineStep.lineStep.Equals(LineStepBean.LS21_LineBackMovew))
//{
// TimeSpan span = DateTime.Now - StartWorkTime;
// LineLog("流水线转动：倒转结束，停止转动，耗时【"+FormUtil.GetSpanStr (span)+ "】");
// IOManager.IOMove(IOManager.Line_BStart, IO_VALUE.LOW);
// IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.LOW);
// IOManager.IOMove(IOManager.SMEMA_Down, IO_VALUE.LOW);
// IOManager.IOMove(IOManager.SMEMA_Up, IO_VALUE.HIGH);
// LineStep.EndMove();
//}else if (LineStep.lineStep.Equals(LineStepBean.LS22_StartBackLine))
//{
// LineLog("流水线转动：循环测试模式，流水线开始倒转");
// LineStep.NextMoveStep(LineStepBean.LS21_LineBackMovew);
// LineStep.TimeOutSeconds = 60;
// IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.LOW);
// IOManager.IOMove(IOManager.Line_BStart, IO_VALUE.HIGH);
// LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.LineInCheck, IO_VALUE.HIGH));
// LineStep.WaitList.Add(WaitResultInfo.WaitTime(60000));
// LineStep.OneWaitOk = true;
//}
}
private static void LS08_StartWork()
{
LineStep.NextMoveStep(LineStepBean.LS08_StartWork);
LineLog("流水线转动： 开始工作");
LineStep.TimeOutSeconds = 600;
IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.LOW);
StartWork(BoardManager.CurrBoard);
NextPoint(true, false);
}
public static void BottomCylinderDown(bool isWait=false )
{
if (isWait)
{
LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.BottomCylinder_Down1, IO_VALUE.HIGH));
LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.BottomCylinder_Down2, IO_VALUE.HIGH));
}
IOManager.IOMove(IOManager.BottomCylinder_Up, IO_VALUE.LOW);
IOManager.IOMove(IOManager.BottomCylinder_Down, IO_VALUE.HIGH);
}
public static void BottomCylinderUp(bool isWait=false )
{
if (isWait)
{
LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.BottomCylinder_Down1, IO_VALUE.LOW));
LineStep.WaitList.Add(WaitResultInfo.WaitIO(IOManager.BottomCylinder_Down2, IO_VALUE.LOW));
}
IOManager.IOMove(IOManager.BottomCylinder_Down, IO_VALUE.LOW);
IOManager.IOMove(IOManager.BottomCylinder_Up, IO_VALUE.HIGH);
}
public static void CylinderMove( string lowType, string highType, bool isWait=false )
{
IOManager.IOMove(lowType, IO_VALUE.LOW);
IOManager.IOMove(highType, IO_VALUE.HIGH);
if (isWait)
{
LineStep.WaitList.Add(WaitResultInfo.WaitIO(lowType, IO_VALUE.LOW));
LineStep.WaitList.Add(WaitResultInfo.WaitIO(highType, IO_VALUE.HIGH));
}
}
private static void CylinderReset(bool isWait)
{
BottomCylinderDown(isWait);
CylinderMove(IOManager.StopCylinder_Down, IOManager.StopCylinder_Up, isWait);
CylinderMove(IOManager.SideCylinder_Forward, IOManager.SideCylinder_Back, isWait);
}
}
/// <summary>
/// 焊接步骤信息
/// </summary>
public class LineStepBean
{
public LineStepBean()
{
WaitList = new List<WaitResultInfo>();
moveType = 0;
this.lineStep = LS00_Wait;
IsInWait = false;
OneWaitOk = false;
}
public int TimeOutSeconds = 20;
/// <summary>
/// 最后一个步骤操作时间
/// </summary>
public DateTime LastSetpTime;
/// <summary>
/// 操作类型,0=没有操作，1=流水线工作中
/// </summary>
public int moveType = 0;
/// <summary>
/// 当前执行到的步骤
/// </summary>
public int lineStep;
/// <summary>
/// 是否再当前步骤等待中
/// </summary>
public bool IsInWait;
public bool OneWaitOk = false;
/// <summary>
/// 当前步骤执行完成
/// </summary>
public void EndStepWait()
{
OneWaitOk = false;
IsInWait = false;
WaitList = new List<WaitResultInfo>();
TimeOutSeconds = 20;
}
public void NewMove()
{
OneWaitOk = false;
lineStep = LS00_Wait;
this.moveType = 1;
LastSetpTime = DateTime.Now;
WaitList = new List<WaitResultInfo>();
TimeOutSeconds = 20;
}
public void NextMoveStep(int step)
{
OneWaitOk = false;
lineStep = step;
LastSetpTime = DateTime.Now;
IsInWait = true;
WaitList = new List<WaitResultInfo>();
TimeOutSeconds = 20;
}
public void EndMove()
{
OneWaitOk = false;
this.moveType = 0;
lineStep = LS00_Wait;
LastSetpTime = DateTime.Now;
IsInWait = false;
WaitList = new List<WaitResultInfo>();
TimeOutSeconds = 20;
}
public List<WaitResultInfo> WaitList = new List<WaitResultInfo>();
public static int LS00_Wait = 0;
/// <summary>
///流水线转动： 阻挡气缸上升
/// </summary>
public static int LS01_StopUp = 1;
/// <summary>
/// 流水线转动：转动流水线，等待工作区域检测信号
/// </summary>
public static int LS02_LineMove = 2;
/// <summary>
/// 流水线转动：等待3秒后电路板到达工作位置
/// </summary>
public static int LS03_WaitBoard = 3;
/// <summary>
/// 流水线转动：停止流水线
/// </summary>
public static int LS04_StopLine = 4;
/// <summary>
/// 流水线转动：底部气缸上升
/// </summary>
public static int LS05_BottomCylinderUp = 5;
/// <summary>
/// 流水线转动：侧挡气缸前进
/// </summary>
public static int LS06_SideCylindeMove = 6;
/// <summary>
/// 流水线转动：检测到工作位信号，停止流水线，等待输入二维码
/// </summary>
public static int LS07_WaitCode = 15;
/// <summary>
/// 流水线转动：二维码输入完成，开始工作
/// </summary>
public static int LS08_StartWork = 8;
/// <summary>
/// 工作完成：底部气缸下降，侧挡后退
/// </summary>
public static int LS09_StopBack = 9;
/// <summary>
/// 工作完成：阻挡气缸下降
/// </summary>
public static int LS10_StopDown = 10;
/// <summary>
/// 工作完成，下降阻挡信号
/// </summary>
public static int LS11_LineRun = 11;
/// <summary>
/// 工作完成，停止转动，等待下位机要料信号或等待10秒
/// </summary>
public static int LS12_Wait_SMEMA_Down = 12;
/// <summary>
///工作完成，继续转动流水线3秒
/// </summary>
public static int LS13_Has_SMEMA_Down = 13;
/// <summary>
/// 工作完成，等待停止转动
/// </summary>
public static int LS14_WaitStopLine = 14;
/// <summary>
/// 流水线倒转
/// </summary>
public static int LS21_LineBackMovew = 21;
public static int LS22_StartBackLine = 22;
}
}