TSAVBean.cs
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using PUSICANLibrary;
using System;
using System.Collections.Generic;
using System.Drawing;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Windows.Forms;
using TSA_V.Common;
using TSA_V.LoadCSVLibrary;
namespace TSA_V.DeviceLibrary
{
public partial class TSAVBean
{
public static bool IsDebug = ConfigAppSettings.GetBoolValue(Setting_Init.IsDebug);
public static string Name = "MASCOT";
public static int RotateNode_DefaultPosition = ConfigAppSettings.GetIntValue(Setting_Init.RotateNode_DefaultPosition);
public static Dictionary<int, Dictionary<int, NodeInfo>> RotateMap = new Dictionary<int, Dictionary<int, NodeInfo>>();
public static int DefaultPType = ConfigAppSettings.GetIntValue(Setting_Init.DefaultPointType);
public static int DefaultPSize = ConfigAppSettings.GetIntValue(Setting_Init.DefaultPointSize);
private static string warnMsg = "";
public static string WarnMsg
{
get { return warnMsg; }
set
{
if (!warnMsg.Equals(value) && (!String.IsNullOrEmpty(value)))
{
//StatusClient.instance.SendNew(Color.Red, warnMsg);
}
warnMsg = value;
}
}
public static bool IsInPut = false;
public static bool IsInSuddenDown = false;
/// <summary>
/// 工作模式,0=脚踏模式,1=自动模式
/// </summary>
public static int WorkMode = ConfigAppSettings.GetIntValue(Setting_Init.WorkMode);
public static int AuToModeSeconds = ConfigAppSettings.GetIntValue(Setting_Init.AuToModeSeconds);
/// <summary>
/// 是否已经可以争正常运行,设备初始化完成
/// </summary>
public static bool ISRun = false;
/// <summary>
/// 是否在重置中
/// </summary>
public static TSAVStatus Status = TSAVStatus.Wait;
public static ResetStep resetStep = ResetStep.OpenCan_0;
public static DateTime LastResetChangeTime = DateTime.Now;
private static System.Timers.Timer workTimer = null;
public static WorkInfo Work = new WorkInfo();
public static bool IsNeedAOI = ConfigAppSettings.GetBoolValue(Setting_Init.IsNeedAOI);
public static bool IsCanStepMove = false;
public static int LastStepIndex = 4;
/// <summary>
/// 退出工作界面
/// </summary>
public static void ExitWork()
{
Work.WorkType = 0;
IOManager.IOMove(IOManager.SMEMA_Down, IO_VALUE.LOW);
IOManager.IOMove(IOManager.SMEMA_Up, IO_VALUE.LOW);
}
public static string LoadTSAV()
{
LogUtil.info(Name + "开始加载电机配置。。");
if (workTimer == null)
{
workTimer = new System.Timers.Timer();
workTimer.AutoReset = true;
workTimer.Enabled = false;
workTimer.Interval = 300;
workTimer.Elapsed += workTimer_Elapsed;
}
int count = ConfigAppSettings.GetIntValue(Setting_Init.TSAV_Storage_Count);
RotateMap = new Dictionary<int, Dictionary<int, NodeInfo>>();
int ceng = 5;
string sp = "_";
for (int i = 1; i <= count; i++)
{
RotateMap.Add(i, new Dictionary<int, NodeInfo>());
for (int j = 1; j <= ceng; j++)
{
string str = sp + i + sp + j;
uint nodeid = ConfigAppSettings.getUintValue(Setting_Init.RNode_Addr, str);
if (!(nodeid <= 0))
{
NodeInfo node = new NodeInfo(nodeid, "Node:_" + i + "_" + j, "_" + i + "_" + j);
RotateMap[i].Add(j, node);
}
}
}
if (DefaultPType <= 0 || DefaultPType > 5)
{
DefaultPType = 1;
}
if (DefaultPSize <= 0 || DefaultPSize > 100)
{
DefaultPSize = 4;
}
// bool result = GalvanometerManager.OpenPort(Gal_Port);
Screen[] sc = Screen.AllScreens;
bool result = sc.Length >= 2;
if (!result)
{
LogUtil.error("振镜初始化失败!");
return ResourceControl.GetString(ResourceControl.InitXFail, "振镜初始化失败");
}
return "";
}
public static string GetTime()
{
string date = DateTime.Now.ToString("HH:mm");
return "" + date + "ALARM ";
}
public static string StartRun()
{
MesUtil.Open();
if (Status.Equals(TSAVStatus.Wait))
{
LogUtil.info(Name + "开始连接Can协议");
string msg = PUSICANControl.Open();
if (!msg.Equals(""))
{
LogUtil.error(Name + "Can协议连接失败:" + msg);
return ResourceControl.GetString(ResourceControl.CanConnectFail,"Can协议连接失败");
}
else
{
LogUtil.info(Name + "连接Can协议成功");
}
Thread.Sleep(100);
resetStep = ResetStep.OpenCan_0;
LastResetChangeTime = DateTime.Now;
}
//判断IO模块是否连接
if (IOManager.ISConnection().Equals(false))
{
LogUtil.info(Name + "IO模块连接失败");
return ResourceControl.GetString(ResourceControl.IOConnectError, "IO模块连接失败");
}
StartReset();
//启动定时器
workTimer.Enabled = true;
return "";
}
public static void StartReset()
{
if (Status > TSAVStatus.Wait)
{
LogUtil.info(Name + "重置中:重置之前先停止所有运动");
StopMove();
Thread.Sleep(100);
}
WarnMsg = "";
IsInSuddenDown = false;
IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.LOW);
LogUtil.info(Name + "开始重置设备");
LastResetChangeTime = DateTime.Now;
Status = TSAVStatus.Reset;
resetStep = ResetStep.AddNode_1;
Thread.Sleep(100);
foreach (Dictionary<int, NodeInfo> map in RotateMap.Values)
{
foreach (NodeInfo nodeid in map.Values)
{
PUSICANControl.InitNode(nodeid.NodeId);
}
}
PUSICANControl.InitNode(LWidthManager.Line_NodeAddr);
LogUtil.info(Name + "重置中AddNode_1:InitNode 所有节点 ");
}
public delegate bool ShowPointDelegate(ProjectorPInfo p);
public static event ShowPointDelegate ShowPointEvent;
public static void ShowPoint(double x, double y, int type = 1, int sizex = 1,int sizey=1,int penWidth=2,string name="")
{
ProjectorPInfo p = new ProjectorPInfo((int)x, (int)y, type, sizex, sizey,penWidth,name);
ShowPointEvent?.Invoke(p);
}
/// <summary>
/// 重置处理中
/// </summary>
private static void ResetProcess()
{
//判断超时时间
TimeSpan span = DateTime.Now - LastResetChangeTime;
bool isTimeOut = false;
string timeOutMsg = "";
//如果超过一分钟,需要提示;
if (span.TotalMinutes > 1)
{
isTimeOut = true;
}
//LedManager.LedOFFALL();
if (resetStep.Equals(ResetStep.AddNode_1))
{
// LogUtil.info(Name + "重置中:XYNodeOnline_2 XY已经到待机点,判断旋转轴是否上线");
resetStep = ResetStep.XYNodeOnline_2;
}
else if (resetStep.Equals(ResetStep.XYNodeOnline_2))
{
//判断旋转轴是否已经上线
bool isAllOk = true;
SLAVE_STATUS rStatus = new SLAVE_STATUS();
foreach (Dictionary<int, NodeInfo> map in RotateMap.Values)
{
foreach (NodeInfo node in map.Values)
{
PUSICANControl.PUSICO_GetNodeStatus(node.NodeId, ref rStatus);
if (!rStatus.Equals(SLAVE_STATUS.SLAVESTATUS_WORK))
{
timeOutMsg = ResourceControl.GetString(ResourceControl.RNodeOnLine, " 旋转轴[{0}][{1}]上线", node.NodeId, rStatus);
isAllOk = false;
break;
}
}
}
PUSICANControl.PUSICO_GetNodeStatus(LWidthManager.Line_NodeAddr, ref rStatus);
if (!rStatus.Equals(SLAVE_STATUS.SLAVESTATUS_WORK))
{
timeOutMsg = ResourceControl.GetString(ResourceControl.RNodeOnLine, " 调宽轴[{0}][{1}]上线", LWidthManager.Line_NodeAddr, rStatus);
isAllOk = false;
}
if (isAllOk.Equals(true))
{
//初始化所有旋转轴
foreach (Dictionary<int, NodeInfo> map in RotateMap.Values)
{
foreach (NodeInfo node in map.Values)
{
PUSICANControl.InitRNodeConfig(node.NodeId);
Thread.Sleep(10);
}
}
PUSICANControl.InitRNodeConfig(LWidthManager.Line_NodeAddr,true);
Thread.Sleep(10);
//所有轴原点返回
foreach (Dictionary<int, NodeInfo> map in RotateMap.Values)
{
foreach (NodeInfo node in map.Values)
{
PUSICANControl.HomeMove(node.NodeId);
Thread.Sleep(10);
}
}
// PUSICANControl.HomeMove(LWidthManager.Line_NodeAddr);
resetStep = ResetStep.XYHomeMove_3;
LastResetChangeTime = DateTime.Now;
LogUtil.info(Name + "重置中:所有轴已连接, 旋转轴开始原点返回");
}
}
else if (resetStep.Equals(ResetStep.XYHomeMove_3))
{
//判断是否都原点返回完成
bool isAllOk = true;
foreach (Dictionary<int, NodeInfo> map in RotateMap.Values)
{
foreach (NodeInfo node in map.Values)
{
if (!PUSICANControl.IsHomeEnd(node.NodeId))
{
timeOutMsg = ResourceControl.GetString(ResourceControl.RNodeGoHome, " 旋转轴[{0}]原点返回完成", node.NodeId);
isAllOk = false;
break;
}
}
}
//if (!PUSICANControl.IsHomeEnd(LWidthManager.Line_NodeAddr))
//{
// timeOutMsg = ResourceControl.GetString(ResourceControl.RNodeGoHome, " 调宽轴[{0}]原点返回完成", LWidthManager.Line_NodeAddr);
// isAllOk = false;
//}
if (isAllOk.Equals(true))
{
Thread.Sleep(100);
//初始化所有旋转轴
foreach (Dictionary<int, NodeInfo> map in RotateMap.Values)
{
foreach (NodeInfo node in map.Values)
{
PUSICANControl.DefatutPosMove(node.NodeId, TSAVBean.RotateNode_DefaultPosition, 0);
}
}
// PuHomeMove(LWidthManager.Line_NodeAddr, LWidthManager.DefaultPosition, 0);
LogUtil.info(Name + "重置中:所有旋转轴原点返回完成,开始到待机点:" + TSAVBean.RotateNode_DefaultPosition);
resetStep = ResetStep.RNodeOnline_4;
LastResetChangeTime = DateTime.Now;
}
}
else if (resetStep.Equals(ResetStep.RNodeOnline_4))
{
bool isAllOk = true;
foreach (Dictionary<int, NodeInfo> map in RotateMap.Values)
{
foreach (NodeInfo node in map.Values)
{
int position = PUSICANControl.GetPosition(node.NodeId);
if (!(position.Equals(RotateNode_DefaultPosition)))
{
timeOutMsg = ResourceControl.GetString(ResourceControl.RNodeToPosition, " 旋转轴[{0}]走到待机点[{1}]", node.NodeId, RotateNode_DefaultPosition);
isAllOk = false;
break;
}
}
}
//int positiona = PUSICANControl.GetPosition(LWidthManager.Line_NodeAddr);
//if (!(positiona.Equals(LWidthManager.DefaultPosition)))
//{
// timeOutMsg = ResourceControl.GetString(ResourceControl.RNodeToPosition, " 调宽轴[{0}]走到待机点[{1}]", LWidthManager.Line_NodeAddr, LWidthManager.DefaultPosition);
// isAllOk = false;
//}
if (isAllOk.Equals(true))
{
WarnMsg = "";
LogUtil.info(Name + "重置完成:所有旋转轴回到待机点!");
Status = TSAVStatus.Runing;
}
}
if (isTimeOut)
{
WarnMsg = GetTime() + ResourceControl.GetString(ResourceControl.TimeOutMsg, "重置等待[{0}]超时,已等待:{1}分", timeOutMsg, Math.Round(span.TotalMinutes, 1));
LogUtil.error(Name + WarnMsg);
}
}
//private static void PuHomeMove(uint node,int targetDefaultPosition,int movetype=0)
//{
// PUSICANControl.RHomeMoveEnd(node);
// Thread.Sleep(10);
// //设置为位置模式
// PUSICANControl.WriteSDO(node, CAN_Address.MoveType, movetype);
// Thread.Sleep(100);
// PUSICANControl.SetSpeed(node);
// Thread.Sleep(10);
// //所有轴走到待机点
// PUSICANControl.AbsMove(node, targetDefaultPosition);
//}
public static void StartWork(BoardInfo boardInfo)
{
Work.StartWork(boardInfo);
}
public static void StopWork()
{
StopMove();
if (Status.Equals(TSAVStatus.Reset))
{
Status = TSAVStatus.Wait;
}
}
private static bool IsProcess = false;
private static DateTime preShowImageTime = DateTime.Now;
/// <summary>
/// 工作定时器
/// </summary>
private static void workTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
{
if (IsProcess)
{
return;
}
IsProcess = true;
try
{
//判断是否收到急停信号
if ((!Status.Equals(TSAVStatus.Wait)) && IOManager.IOValue(IOManager.SuddenStop).Equals(IO_VALUE.LOW))
{
if (!IsInSuddenDown)
{
WarnMsg = GetTime() + ResourceControl.GetString(ResourceControl.SuddenDownMsg, "收到急停信号,停止所有运动,设备断开连接");
LogUtil.error("收到急停信号,停止所有运动,断开can协议连接");
IsInSuddenDown = true;
StopWork();
//StopMove();
PUSICANControl.Close();
IOManager.IOMove(IOManager.SMEMA_Up, IO_VALUE.LOW);
IOManager.IOMove(IOManager.SMEMA_Down, IO_VALUE.LOW);
}
}
//急停信号恢复,自动复位
else if (IOManager.IOValue(IOManager.SuddenStop).Equals(IO_VALUE.HIGH) && IsInSuddenDown)
{
if (Work.WorkType > 0)
{
WarnMsg = GetTime() + ResourceControl.GetString(ResourceControl.AutoResetMsg, "急停恢复,自动重置设备");
LogUtil.error("急停恢复,自动重置设备, 开始连接can协议");
string msg = PUSICANControl.Open();
if (!msg.Equals(""))
{
WarnMsg = GetTime() + ResourceControl.GetString(ResourceControl.AutoResetMsg, "急停恢复,自动重置设备") + " " +
ResourceControl.GetString(ResourceControl.CanConnectFail, "Can协议连接失败");
LogUtil.error(Name + "急停恢复,自动重置设备,设备连接失败:" + msg);
}
else
{
LogUtil.info(Name + "连接Can协议成功");
IsInSuddenDown = false;
StartReset();
}
}
}
if (!IsInSuddenDown)
{
if (Status.Equals(TSAVStatus.Reset))
{
ResetProcess();
}
else if (Status.Equals(TSAVStatus.Runing))
{
//正在工作中
if (Work.IsWorking)
{
WorkProcess();
}
else if (LineStep.moveType.Equals(1))
{
LineProcess();
}
else
{
StartLineCheck();
}
}
CheckPusicanAlarm();
}
// IOManager.IOMove(IOManager.Warmer_Work, IO_VALUE.LOW);
}
catch (Exception ex)
{
LogUtil.error("workTimer_Elapsed出现错误:" + ex.ToString());
}
IsProcess = false;
}
private static void WorkProcess()
{
if (Work.IsWaitMove)
{
//判断是否正在运动
CheckWorkWait();
}
if (!(Work.IsWaitMove))
{
TimeSpan span = DateTime.Now - Work.endWorkTime;
bool IsFootOk = IOManager.IOValue(IOManager.Footrest_Single).Equals(IO_VALUE.HIGH) && (WorkMode.Equals(0));
if (Work.WorkType.Equals(1))
{
//等待脚踏板信号
if (IsFootOk
|| (span.TotalSeconds > AuToModeSeconds && IsDebug)
|| (span.TotalSeconds > AuToModeSeconds && WorkMode.Equals(1))
)
{
Work.MoveToNextPoint(true);
}
}
else if (Work.WorkType.Equals(2) || Work.WorkType.Equals(3))
{
if (Work.WorkType.Equals(2))
{
if (IsFootOk || (span.TotalSeconds > Work.currPoint.WeldTime + 6 && IsDebug
|| (span.TotalSeconds > Work.currPoint.WeldTime + 6 && WorkMode.Equals(1))))
{
Work.MoveToNextPoint(true);
}
}
else if (Work.WorkType.Equals(3))
{
if (IsFootOk || (span.TotalSeconds > 8 && IsDebug
|| (span.TotalSeconds > 8 && WorkMode.Equals(1))))
{
Work.MoveToNextPoint(true);
}
}
}
}
}
private static DateTime preCheckTime = DateTime.Now;
/// <summary>
/// 验证是否 堵转,堵转需要断电
/// </summary>
private static void CheckPusicanAlarm()
{
if (IsInSuddenDown)
{
return;
}
TimeSpan span = DateTime.Now - preCheckTime;
if (span.TotalSeconds < 10)
{ return; }
preCheckTime = DateTime.Now;
foreach (Dictionary<int, NodeInfo> map in RotateMap.Values)
{
foreach (NodeInfo node in map.Values)
{
if (PUSICANControl.IsDuZhuan(node.NodeId))
{
LogUtil.error(Name + " 发现旋转轴[" + node.NodeId + "]堵转,清除一下控制器状态,重新读取一下堵转状态");
Thread.Sleep(100);
//清除一下状态,在重新读一次
if (!TSAVBean.Status.Equals(TSAVStatus.Reset))
{
PUSICANControl.ClearStatus(node.NodeId);
}
Thread.Sleep(100);
if (PUSICANControl.IsDuZhuan(node.NodeId))
{
WarnMsg = GetTime() + ResourceControl.GetString(ResourceControl.DuZhuanMsg," 旋转轴[{0}]堵转,需要重置", node.NodeId);
LogUtil.error(Name + " " + WarnMsg);
return;
}
}
}
}
}
public static bool NextPoint(bool isNext,bool isResetBoard)
{
if (Status.Equals(TSAVStatus.Runing))
{
if (!Work.IsWorking)
{
//StartWork(BoardManager.CurrBoard);
return false ;
}
if (Work.IsWaitMove)
{
//判断是否正在运动
CheckWorkWait();
}
if (!(Work.IsWaitMove))
{
Work.MoveToNextPoint(isNext,isResetBoard);
return true;
}
} return false;
}
public static void StopRun()
{
StopMove();
//停止红外线灯
// IOManager.IOMove(IOManager.Inerared_Lamp, IO_VALUE.LOW);
IOManager.IOMove(IOManager.SMEMA_Down, IO_VALUE.LOW);
IOManager.IOMove(IOManager.SMEMA_Up, IO_VALUE.LOW);
workTimer.Enabled = false;
//PUSICANControl.Close();
Status = TSAVStatus.Wait;
MesUtil.Close();
}
public static void StopMove()
{
LogUtil.info("StopMove,停止所有运动");
BottomCylinderDown(false);
CylinderMove(IOManager.StopCylinder_Down, IOManager.StopCylinder_Up, false);
CylinderMove(IOManager.SideCylinder_Forward, IOManager.SideCylinder_Back, false);
Work.StopWork();
LineStep.EndMove();
IOManager.IOMove(IOManager.Line_FStart, IO_VALUE.LOW);
Thread.Sleep(100);
foreach (Dictionary<int, NodeInfo> map in RotateMap.Values)
{
foreach (NodeInfo nodeid in map.Values)
{
PUSICANControl.StopMove(nodeid.NodeId);
}
}
}
private static void CheckWorkWait()
{
try
{
TimeSpan span = DateTime.Now - Work.LastSetpTime;
List<WaitResultInfo> list = Work.waitList;
string waitMsg = "";
bool isOk = WaitResultInfo.GetWaitResult(list, span,false, out waitMsg);
if (isOk)
{
Work.EndWait();
}
if (Work.IsWaitMove)
{
if (span.TotalSeconds > 30)
{
WarnMsg = GetTime() +ResourceControl.GetString(ResourceControl.WaitTimeOutMsg, "组装中,等待【{0}】超时 已等待[{1}]秒",waitMsg, Math.Round(span.TotalSeconds, 0));
LogUtil.error(WarnMsg);
}
}
}
catch (Exception ex)
{
LogUtil.error("出错:" + ex.ToString());
}
}
public static double X_Min = (double)ConfigAppSettings.GetNumValue(Setting_Init.XAxis_MinValue);
public static double X_Max = (double)ConfigAppSettings.GetNumValue(Setting_Init.XAxis_MaxValue);
public static double Y_Min = (double)ConfigAppSettings.GetNumValue(Setting_Init.YAxis_MinValue);
public static double Y_Max = (double)ConfigAppSettings.GetNumValue(Setting_Init.YAxis_MaxValue);
/// <summary>
/// 判断是否是有效的地址
/// </summary>
public static bool IsValidPosition(double x, double y)
{
if (X_Min <= x && x <= X_Max && Y_Min <= y && y <= Y_Max)
{
return true;
}
return false;
}
}
public class NodeInfo
{
public NodeInfo(uint nodeId, string name, string str)
{
this.NodeId = nodeId;
this.NodeName = name;
this.NodeStr = str;
}
public uint NodeId { get; set; }
public string NodeName { get; set; }
public string NodeStr { get; set; }
}
}