BatchMoveBean_Partial.cs 23.6 KB
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using Asa;
using OnlineStore.Common;
using OnlineStore.LoadCSVLibrary;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;

namespace OnlineStore.DeviceLibrary
{
    partial class BatchMoveBean
    {
        #region 料串入料处理

        internal string CurrShelfId = "";

        private List<string> LastCodeList = new List<string>();
        private List<string> NextCodeList = new List<string>();

        public bool StartWorking(WorkParam param)
        {
            if (ProcessShelfOut || ProcessShelfEnter)
            {
                return false;
            }
            if (!Robot.CanStartWork())
            {
                return false;
            }
            if (Robot.IOValue(IO_LineEnd_Check).Equals(IO_VALUE.HIGH) && Robot.IOValue(IO_LineIn_Check).Equals(IO_VALUE.HIGH))
            {
                //runStatus = RobotRunStatus.Busy;
                MoveInfo.NewMove(RobotMoveType.Working);
                MoveInfo.MoveParam = new WorkParam();
                //判断是哪个工位有料串

                IB05_WaitTime();
            }
            else if (Robot.IOValue(IO_LineIn_Check).Equals(IO_VALUE.HIGH))
            {
                MoveInfo.NewMove(RobotMoveType.Working, StepEnum.IB04_LineStart);
                IB04_LineStart();
            }
            else
            {
                LineStop();
                MoveInfo.EndMove();
            }
            return true;
        }
        private bool UpdateShelfId()
        {
            try
            {
                //判断料串的编码是否正确
                RFIDData rfidD = RFIDManager.ReadRFID(RfidIP);
                CurrShelfId = rfidD.NumStr;

                //发送料串信息给调度系统
                //  AgvClient.SendRFID(Config.AgvInName, CurrShelfId);
                LogUtil.info(Name + "读取到料串编号:" + CurrShelfId);
            }
            catch (Exception ex)
            {
                LogUtil.error(Name + "UpdateShelfId出错:", ex);
            }
            return true;
        }

        private void IB04_LineStart()
        {
            MoveInfo.NextMoveStep(StepEnum.IB04_LineStart);
            WorkLog(" 入口检测到料串,流水线转动 3000,等待料串完全进入轨道");
            LineRun(MoveInfo);
            MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
            MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_LineIn_Check, IO_VALUE.HIGH));
            MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_LineEnd_Check, IO_VALUE.HIGH));
        }

        private void IB05_WaitTime()
        {
            //   定位工位有料串,等待1秒后再次检测
            MoveInfo.NextMoveStep(StepEnum.IB05_WaitTime);
            WorkLog("定位工位检测到料串: 链条转动, 3秒再次检测");
            LineRun();
            MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
        }

        protected void WorkingProcess()
        {
            if (MoveInfo.IsInWait)
            {
                CheckWait(MoveInfo);
            }
            if (MoveInfo.IsInWait)
            {
                return;
            }
            #region 入料:料串进入并开始检测托盘
            if (MoveInfo.IsStep(StepEnum.IB01_Wait))
            {
                WorkLog("料串入料 :提升伺服移动到P1,顶升气缸下降");
                MoveInfo.NextMoveStep(StepEnum.IB02_BatchAxisToP1);
                BatchAxis.AbsMove(MoveInfo, BatchAxisP1, Robot.Config.BatchAxis_P1Speed);
                LocationDown(MoveInfo);
            }
            if (MoveInfo.IsStep(StepEnum.IB02_BatchAxisToP1))
            {
                MoveInfo.NextMoveStep(StepEnum.IB04_LineStart);
                WorkLog("料串入料 :开始转动链条");
                LineRun(MoveInfo);
                //等待指定时间
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(3000));
            }
            else if (MoveInfo.IsStep(StepEnum.IB04_LineStart))
            {
                if (Robot.IOValue(IO_LineIn_Check).Equals(IO_VALUE.HIGH) && Robot.IOValue(IO_LineEnd_Check).Equals(IO_VALUE.HIGH))
                {
                    IB05_WaitTime();
                }
                else if (Robot.IOValue(IO_LineIn_Check).Equals(IO_VALUE.HIGH))
                {
                    IB04_LineStart();
                }
                else
                {
                    LineStop();
                    MoveInfo.EndMove();
                    LogUtil.info(" 未检测到料串,入料结束");
                }
            }
            else if (MoveInfo.IsStep(StepEnum.IB05_WaitTime))
            {
                LineStop();
                if (Robot.IOValue(IO_LineIn_Check).Equals(IO_VALUE.HIGH) && Robot.IOValue(IO_LineEnd_Check).Equals(IO_VALUE.HIGH))
                {
                    //    UpdateShelfId();
                    //if (CurrShelfId.EndsWith("00"))
                    //{
                    //    SendShelfOut(" 料串号【" + CurrShelfId + "】无效 ");
                    //}
                    //else
                    //   {
                    MoveInfo.ShelfNoTray = false;
                    //定位工位有料串,直接开始入料
                    MoveInfo.NextMoveStep(StepEnum.IB06_LocationUp);
                    WorkLog("检测到料串:链条停止转动,定位气缸上升");
                    LocationUp(MoveInfo);
                    // }
                }
                else
                {
                    MoveInfo.EndMove();
                    WorkLog(" 未检测到料串,链条停止转动,入料结束");
                }
            }

            else if (MoveInfo.IsStep(StepEnum.IB06_LocationUp))
            {
                MoveInfo.NextMoveStep(StepEnum.IB07_AxisUpMove);

                WorkLog("料串入料 :上料轴开始慢速上升到P3点,等待检测到料盘");
                LastCodeList = new List<string>();
                NextCodeList = new List<string>();
                MoveInfo.ShelfNoTray = false;
                BatchAxisToP3();
            }
            #endregion

            #region 检测到托盘,扫码,取料并放入托盘 
            else if (MoveInfo.IsStep(StepEnum.IB07_AxisUpMove))
            {
                CheckHasTray();
            }

            else if (MoveInfo.IsStep(StepEnum.IB09_ScanCode))
            {
                MoveInfo.NextMoveStep(StepEnum.IB10_ScanOK);
                MoveInfo.MoveParam.WareCode = CodeManager.GetValidCode(LastCodeList);
                WorkLog("料串入料 :扫码结束【" + MoveInfo.MoveParam.WareCode + "】,等待取料机构来取料");
            }
            else if (MoveInfo.IsStep(StepEnum.IB11_TrayLeave))
            {
                MoveInfo.NextMoveStep(StepEnum.IB12_BatchAxisToP3);
                WorkLog("料串入料 :料盘已拿走,批量轴到P3,测盘高 ");
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(1000));
                BatchAxisToP3();
            }
            else if (MoveInfo.IsStep(StepEnum.IB12_BatchAxisToP3))
            {
                MoveInfo.NextMoveStep(StepEnum.IB13_SaveHight);
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
                LastHeight = GetHeight();
                CheckHasTray();
            }

            #endregion

            #region 未检测到托盘或放料完成

            else if (MoveInfo.IsStep(StepEnum.IB21_BatchToP1))
            {
                MoveInfo.NextMoveStep(StepEnum.IB22_LocationDown);
                WorkLog("上料完成 :定位气缸下降");
                LocationDown(MoveInfo);
            }
            else if (MoveInfo.IsStep(StepEnum.IB22_LocationDown))
            {
                MoveInfo.NextMoveStep(StepEnum.IB23_ShelfOut);
                MoveInfo.TimeOutSeconds = 40;
                MoveInfo.OneWaitCanEndStep = true;
                WorkLog("上料完成 :通知agv来取料串,等待料串离开");
                AgvClient.NeedLeave(AgvName, CurrShelfId, ClientLevel.High);
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(60000));
                MoveInfo.WaitList.Add(WaitResultInfo.WaitIO(IO_LineIn_Check, IO_VALUE.LOW));
            }
            else if (MoveInfo.IsStep(StepEnum.IB23_ShelfOut))
            {
                WorkLog("上料结束");
                MoveInfo.EndMove();
            }

            #endregion
        }

        public void GetTrayOK()
        {
            if (MoveInfo.MoveType.Equals(RobotMoveType.Working))
            {
                MoveInfo.NextMoveStep(StepEnum.IB11_TrayLeave);
                WorkLog("当前料盘已离开,清理高度,准备开始测高");
                LastHeight = 0;
            }
            else
            {
                LogUtil.error(Name + "当前状态:" + MoveInfo.MoveType + ",GetTrayOK暂不处理");
            }
        }
        //internal string LCodeStr = "";
        //internal string GetCurrCode()
        //{
        //    return LCodeStr = CodeManager.GetValidCode(LastCodeList);  
        //}

        private void FI_21_BatchAxisDown()
        {
            //   MoveInfo.NextMoveStep(LineMoveStep.FI_21_BatchAxisDown);
            MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(200));
            int maxtPosition = BatchAxisP3 - Robot.Config.Height_ChangeValue * 30; //在上料位置基础上下降30mm
            int currPositon = BatchAxis.GetAclPosition();

            int targetPosition = currPositon - Robot.Config.Height_ChangeValue * 30;
            if (targetPosition <= BatchAxisP1)
            {
                targetPosition = BatchAxisP1;
            }
            else if (targetPosition > maxtPosition)
            {
                targetPosition = maxtPosition;
            }
            WorkLog("料盘移栽 :提升轴下降到料盘不溢出(" + (currPositon - Robot.Config.Height_ChangeValue * 30) + "):" + targetPosition);
            BatchAxis.AbsMove(MoveInfo, targetPosition, Robot.Config.BatchAxis_P1Speed);
        }

        public void YuScanCode()
        {
            bool isScan = ConfigAppSettings.GetIntValue(Setting_Init.NeedScanCode).Equals(1);
            //TODO 此处需要等待空托盘 
            if (MoveInfo.ShelfNoTray.Equals(false) && isScan)
            {
                WorkLog("料盘移栽 : ,预扫码");
                //还有料盘,直接扫码
                NextCodeList = new List<string>();
                try
                {
                    Task<List<string>> scanTask = Task.Factory.StartNew(delegate
                    {
                        Robot.IOMove(IO_Type.Camera_Led, IO_VALUE.HIGH);
                        NextCodeList = CodeManager.CameraScan(Name+"预扫码", CameraName);
                        //if (NextCodeList.Count <= 0)
                        //{
                        //    NextCodeList = CodeManager.CameraScan(Name, CameraName);
                        //}
                        Robot.IOMove(IO_Type.Camera_Led, IO_VALUE.LOW);
                        return NextCodeList;
                    });
                }
                catch (Exception ex)
                {
                    LogUtil.error(" 为下一盘料扫码出错:", ex);
                }
            }
        }

        private void IB09_ScanCode()
        {
            MoveInfo.NextMoveStep(StepEnum.IB09_ScanCode);
            bool isScan = ConfigAppSettings.GetIntValue(Setting_Init.NeedScanCode).Equals(1);

            LastCodeList = new List<string>();

            if (NextCodeList.Count > 0)
            {
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(300));
                LastCodeList = new List<string>(NextCodeList);
                NextCodeList = new List<string>();
                MoveInfo.MoveParam.WareCode = CodeManager.GetValidCode(LastCodeList);
                MoveInfo.NextMoveStep(StepEnum.IB10_ScanOK);
                WorkLog("料盘移栽 :使用预扫码【" + MoveInfo.MoveParam.WareCode + "】,等待取料机构来取料");
                //WorkLog("料盘移栽 :上料横移取料端");
                //     CylinderMove(MoveInfo, IO_Type.SL_MoveCylinder_Give, IO_Type.SL_MoveCylinder_Take);
            }
            else if (isScan)
            {
                WorkLog("料盘移栽 :开始扫码");
                MoveInfo.OneWaitCanEndStep = true;
                MoveInfo.WaitList.Add(WaitResultInfo.WaitFeedScanCode());
                MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(6000));
                try
                {
                    Task<List<string>> scanTask = Task.Factory.StartNew(delegate
                    {
                        Robot.IOMove(IO_Type.Camera_Led, IO_VALUE.HIGH);

                        LastCodeList = CodeManager.CameraScan(Name, CameraName);
                        if (LastCodeList.Count <= 0)
                        {
                            LastCodeList = CodeManager.CameraScan(Name, CameraName);
                        }
                        Robot.IOMove(IO_Type.Camera_Led, IO_VALUE.LOW);
                        return LastCodeList;
                    });
                }
                catch (Exception ex)
                {
                    LogUtil.error("FI_13_ScanCode扫码出错:", ex);
                }
            }
            else
            {
                WorkLog("料盘移栽 :不需要扫码");
            }

        }
        private void CheckHasTray()
        {
            WarnMsg = "";
            if (Robot.IOValue(IO_AxisTrayCheck).Equals(IO_VALUE.HIGH) && MoveInfo.ShelfNoTray.Equals(false))
            {
                IB09_ScanCode();
            }
            else
            {
                if (MoveInfo.ShelfNoTray.Equals(false))
                {
                    //判断当前位置是否在指定的位置
                    int currP = BatchAxis.GetAclPosition();
                    int chaz = Math.Abs(currP - BatchAxisP3);
                    if (chaz > BatchAxis.Config.CanErrorCountMax)
                    {
                        MoveInfo.NextMoveStep(StepEnum.IB07_AxisUpMove);
                        WorkLog("料串入料 :CheckHasTray:上料轴开始慢速上升到P3点,等待检测到料盘");
                        MoveInfo.ShelfNoTray = false;
                        BatchAxisToP3();
                        return;
                    }
                }
                //无料盘
                MoveInfo.ShelfNoTray = true;
                SendShelfOut(" 未检测到料盘 ");
            }
        }
        private void SendShelfOut(string msg = "")
        {
            MoveInfo.NextMoveStep(StepEnum.IB21_BatchToP1);
            MoveInfo.WaitList.Add(WaitResultInfo.WaitTime(500));
            WorkLog("送出料串 :" + msg + ",提升伺服到P1点");
            BatchAxis.SuddenStop(true);
            BatchAxis.AbsMove(MoveInfo, BatchAxisP1, Robot.Config.BatchAxis_P1Speed);
        }
        private void BatchAxisToP3()
        {
            int targetP3 = BatchAxisP3;
            int targetSpeed = Robot.Config.BatchAxis_P3Speed;

            MoveInfo.TimeOutSeconds = 200;
            MoveInfo.CanWhileCount = 0;
            //  需要增加定时器,获取验证信号并停止伺服
            StartMovePosition = BatchAxis.GetAclPosition();
            MoveInfo.WaitList.Add(WaitResultInfo.WaitBatchAxis(BatchAxis.Config, targetP3, targetSpeed));
            BatchAxis.Config.TargetPosition = targetP3;
            BatchAxis.AbsMove(null, targetP3, targetSpeed);
            //开始检测信号
            BatchAxis.BatchAxisStartCheck(IO_AxisTrayCheck, IO_VALUE.HIGH);
        }
        #endregion

        #region 获取料盘高度
        private int StartMovePosition = 0;
        private int EndMovePosition = 0;
        internal int LastHeight = 0;
        private int GetHeight()
        {
            LastHeight = 0;
            int AxisChangeValue = Robot.Config.Height_ChangeValue;
            //计算高度
            EndMovePosition = BatchAxis.GetAclPosition();
            bool isLast = false;
            int chaz = Math.Abs(EndMovePosition - BatchAxisP3);
            if (chaz < BatchAxis.Config.CanErrorCountMax)
            {
                isLast = true;
            }
            float height = (float)Math.Ceiling(1F * Math.Abs(EndMovePosition - StartMovePosition) / AxisChangeValue);
            string buchongStr = "";
            if (isLast)
            {
                buchongStr = "(最后一盘料已补充5)";
                height += 5;
            }

            //如果检测出<=15,都按照8计算
            if (height <= 15)
            {
                LastHeight = 8;
            }
            else
            {
                List<int> heightList = RobotManager.GetTrayList();
                heightList = (from m in heightList orderby m descending select m).ToList<int>();
                float minCha = height;
                foreach (int h in heightList)
                {
                    //取差值最小的接近值
                    float cha = Math.Abs(h - (height - 4));
                    if (cha < minCha)
                    {
                        LastHeight = h;
                        minCha = cha;
                    }
                }
            }
            if (LastHeight <= 8) { LastHeight = 8; }
            string code = CodeManager.GetValidCode(LastCodeList);
            string msg = Name + " 计算盘高:上升前 [" + StartMovePosition + "]实时[ " + EndMovePosition + "]差值[" + (EndMovePosition - StartMovePosition) + "]系数[" + AxisChangeValue + "] 计算后" + buchongStr + "[" + height + "]" + ",归类为【" + LastHeight + "mm】条码【" + code + "】";
            LogUtil.info(msg);
            return LastHeight;
        }
        #endregion



        #region AGV 处理
        internal bool ProcessShelfOut = false;
        internal bool ProcessShelfEnter = false;
        internal void AgvReady(string nodeId, string rfid)
        {
            if (string.IsNullOrEmpty(rfid))
            {
                ShelfOutProcess(nodeId, rfid);
            }
            else
            {
                ShelfEnterProcess(nodeId, rfid);
            }
        }
        internal void ShelfEnterProcess(string nodeId, string rfid)
        {
            Task.Factory.StartNew(delegate
            {
                string logName = Name + "料串 " + rfid + " [AGV->" + AgvName + "] ";
                try
                {
                    if (Robot.IOValue(IO_LineIn_Check).Equals(IO_VALUE.LOW) && Robot.IOValue(IO_LineEnd_Check).Equals(IO_VALUE.LOW))
                    {
                        LogUtil.info(logName + "   开始转动线体");
                        ProcessShelfEnter = true;
                        LineRun();

                        //等待进料检测信号
                        bool result = Robot.WaitIo(IO_LineIn_Check, IO_VALUE.HIGH, 60000);

                        if (!result)
                        {
                            LogUtil.error(logName + " 等待 IO_LineIn_Check=High 超时, 等待 IO_LineEnd_Check 信号");
                        }
                        else
                        {
                            LogUtil.info(logName + "已收到 IO_LineIn_Check=High , 等待 IO_LineEnd_Check 信号");
                        }
                        result = Robot.WaitIo(IO_LineEnd_Check, IO_VALUE.HIGH, 60000);

                        if (!result)
                        {
                            LogUtil.error(logName + " 等待 IO_LineEnd_Check=High 超时,等待3000后停止转动,发送  FinishEnter");
                        }
                        else
                        {
                            LogUtil.info(logName + "已收到 IO_LineEnd_Check=High ,等待3000后停止转动,发送   FinishEnter");
                        }
                        //等待200毫秒后停止转动
                        Thread.Sleep(3000);

                        LogUtil.info(logName + "等待3000后,停止链条转动");
                        LineStop();

                        //料串可离开
                        AgvClient.SetStatus(AgvName, "", ClientAction.FinishEnter, ClientLevel.High, true);
                        Task.Factory.StartNew(delegate
                        {
                            Thread.Sleep(10000);
                            AgvClient.SetStatus(AgvName, "", ClientAction.None, ClientLevel.High, true);
                        });
                        ProcessShelfEnter = false;
                        LogUtil.info(logName + "   结束");
                    }
                    else
                    {
                        //入口有料串,暂不处理
                        LogUtil.error(logName + ",入口已有料架,暂不处理");
                    }
                }
                catch (TimeoutException te)
                {
                    LogUtil.error(logName + "  超时:" + te);
                }
                catch (Exception ex)
                {
                    LogUtil.error(logName + "   出错:", ex);
                }
                finally
                {
                    ProcessShelfEnter = false;
                }
            });
        }

        internal void ShelfOutProcess(string nodeId, string rfid)
        {
            //AGV已到达,将料串送入AGV中
            Task.Factory.StartNew(delegate
            {
                string logName = Name + "料串" + rfid + "[" + AgvName + "->AGV ]  ";
                try
                {
                    AgvClient.SetStatus(AgvName, CurrShelfId, ClientAction.None, ClientLevel.High, true);
                    if (Robot.IOValue(IO_LineIn_Check).Equals(IO_VALUE.HIGH) || Robot.IOValue(IO_LineEnd_Check).Equals(IO_VALUE.HIGH))
                    {
                        ProcessShelfOut = true;
                        LineBack();
                        bool result = Robot.WaitIo(IO_LineIn_Check, IO_VALUE.LOW, 60000);
                        if (!result)
                        {
                            LogUtil.error(logName + "  等待 IO_LineIn_Check=LOW超时,等待8000后停止转动,发送FinishLeave");
                        }
                        else
                        {
                            LogUtil.info(logName + "  已收到 IO_LineIn_Check=LOW ,等待8000后停止转动,发送FinishLeave");
                        }
                        //再转动2000
                        Thread.Sleep(8000);
                        LineStop();
                        AgvClient.SetStatus(AgvName, CurrShelfId, ClientAction.FinishLeave, ClientLevel.High, true);
                        Task.Factory.StartNew(delegate
                        {
                            Thread.Sleep(10000);
                            AgvClient.SetStatus(AgvName, "", ClientAction.None, ClientLevel.High, true);
                        });
                        ProcessShelfOut = false;
                        LogUtil.info(logName + "结束,停止转动,清空料串[" + CurrShelfId + "] ");
                    }
                    else
                    {
                        LogUtil.info(logName + " 未检测到料架,暂不处理");
                    }
                }
                catch (TimeoutException te)
                {
                    LogUtil.error(logName + " 超时:" + te);
                }
                catch (Exception ex)
                {
                    LogUtil.error(logName + " 出错:", ex);
                }
                finally
                {
                    LineStop();
                    ProcessShelfOut = false;
                }
            });
        }

        #endregion

        protected void WorkLog(string msg)
        {
            LogUtil.info(Name + " [" + MoveInfo.MoveStep + "]" + msg);
        }
    }
}